1.2.1.1.1 spray coating喷涂.pptVIP

Spray-Coating * Different types of spray application Hand Painting Spindle or Chain-on-Edge Lines Linear or Reciprocating Machines Robot Lines The systems are based on the same appliacation procedure. Powder-spray Wet-spray Hand painting is typically utilised on initial trials and/or for short prototypes and production runs involving frequent product changes Not suitable for mass-productions Examples of Water-wash Type Booths Cross Draft Paint Booth Before the parts reach the first spray booth some type of cleaning takes place Although the parts should only be handled using lint-free gloves, some contamination from the environment could be present This cleaning process should normally remove dust and other particles from the parts Advantages Suitable for short runs Flexible for different geometries Easy to switch between different paints Disadvantages Dust problem Low reproducibility Working environment Low capacity Quality Paint-Powder Paint Powder enlarged x500 Due to the structure of the powder a thick layer of powder has to be applied in order to cover the complete surface of The metal with lacquer. Heat Curing Powder Paint Electrostatic gun Spray Booth in a Powder Line Powder Coating This is a device that moves the spray gun up and down Parts being painted typically move in a horizontal direction metal 50-100mμ (Due to application method) 1-coat-system - no Primer - pre-treatment difficult to control - thickness is no indication for quality top-coat only metal ≈ 65mμ primer - Metallic particles flake or tend to stand top-coat 2-coat-system only for wet coat - pre-treatment difficult to control 20mμ 45mμ Gun construction – bulky and delicate Safety hazards – high voltage and potential sparks Faraday cage effect – hard to coat recessed areas Primary and secondary equipment – must be kept very clean Conductivity – parts must be conductive Metallic aluminium pigments – flakes or particles tend to stand Solvents must be