基于切向滚齿加工斜齿轮修形齿面的设计与分析-中南大学学报.PDFVIP

第 47 卷第 11 期 中南大学学报( 自然科学版) Vol.47 No.11 2016 年 11 月 Journal of Central South University (Science and Technology) Nov. 2016 DOI: 10.11817/j.issn.1672-7207.2016.11.009 基于切向滚齿加工斜齿轮修形齿面的设计与分析 蒋进科，方宗德 (西北工业大学 机电学院，陕西 西安，710072) 摘要：为提高修形齿轮加工效率，并降低齿轮副振动与噪音，提出切向滚齿加工双鼓形齿斜齿轮设计方法。根据 空间啮合原理建立 3 自由度切向滚齿模型，设计滚刀齿形及修正工件附加转交角与安装中心距，并推导工件修形 齿面；其次，结合 LTCA 技术以承载传动误差(LTE)幅值最小为优化目标，获得上述加工参数，并分析 LTE 幅值 与齿轮副重合度关系。研究结果表明：设计加工参数可减小安装误差敏感性，避免边缘接触；齿轮副 LTE 幅值降 低 44% ，因此，有利于降低振动与噪音；当滚刀有齿向修形时，再增加合理的切向运动，使得滚切过程中，产生 沿齿向方向齿形的连续变化，可消除传统加工(改变中心距)产生的齿形扭曲。 关键词：滚齿；拓扑修形；接触分析；承载接触分析；承载传动误差 中图分类号：TH133 文献标志码：A 文章编号：1672−7207(2016)11−3677−08 Design and analysis for topologically modified helical gear finished by gear-hobbing JIANG Jinke, FANG Zongde (School of Mechanical Engineering, Northwestern Polytechnical University, Xi’an 710072, China) Abstract: A design and an analysis of topologically modified helical gears were proposed to improve the machining efficiency and reduce the noise and vibration. Firstly, the topologically modified pinion tooth surfaces finished by hobbing was established according to the meshing theory of three independent motion parameters of the tight rational meshing between work-gear and hobbing cutter and the traverse motion of work-gear along the axis of the work gear and tangential feed along the axis of the hobber. Besides, the modified teeth were determined by the profile gear-hob, the center distance between work-gear and hobbing cutter, the h