精益生产推行之名词定义.pptVIP

Production Pacing_Lvl1_SHW_E_Oct 2003.ppt 5S Vis Mgmt SHW E Apr 2002 Production Pacing: Level 1 生产速度: 第一级Takt Times, Cycle Times, Pitch Pace节拍,周期,速度,节距及速度 Objectives目标 At the end of this lesson you will be able to 本课程结束后,你将能: Define the concepts used to pace a production line 解释生产线速度的各个理念 Understand how to use the concepts to pace production 理解如何运用这些理念来决定生产速度 Apply knowledge by simulating how a line can be paced using target rate and pitch 运用所学知识来模拟一个生产线如何用目标速率和节距来定速. Level 1: Basic Definitions第一层: 基本定义 Takt Time 节拍时间 Cycle Time 周期时间 Target Rate 目标工时 Pitch 节距 % Penetration 渗透百分比 Replenishment Route 补料路径 Pace 速度 What is Takt Time? 什么是节拍? It is the consistent pace required to meet customer demand over a given amount of time 在客户规定的时间内寻求统一的生产速度以达到客 户的要求. How do you Calculate it? 如何计算? Calc: Total Available Time / Customer Demand 公式: 总的有用时间 / 客户需求量 What is Cycle Time? 什么是周期? Value Add Time and move time required from good part to good part 从一个合格品的产出到下一个合格品产出的增 值时间及搬运的时间 How do you Calculate it? 如何计算? Cycle Time = Elemental time required from good part to good part (no waste time added) 周期 = 从一个合格产品产出到另一个合格产品产出之间的自然时间(不含浪费的时间) What is Target Rate? 什么是目标速率? A demonstrated rate that the team has performed; can allow for a percentage of noise 经小组实践证明可行的速率, 允许含有一定百分比 的干扰 How do you come up with it? 如何提出? Most repeatable rate demonstrated by the production team (usually results in a % of allowable time above cycle time) 由生产小组得出的重复最多的速率(通常引起周期时间的允差百分比) In most cases are the following True or False and why: 在通常情况下, 下列说法是否正确, 为什么? Cycle Time = Target Rate 周期 = 目标速率 Takt Time = Cycle Time 节拍 = 周期 Target Rate = Takt Time 目标速率 = 节拍 Example: Cycle Time / Target Rate / Takt Time 例: 周期 / 目标速率 / 节拍 Takt Time Target Rate节拍目标速率 Cycle Time周期 What is Pitch? 什么是节距? Unit of time required to produce one customer standard pack and is used to pace withd