机械拆卷机的设计（全套图纸）.docx

拆卷机的设计摘要冷轧带钢在国民生产生活中占有重要的地位。在冷轧带材车间，拆卷机被广泛应用。凡是以带卷为坯料的机组，如：连续酸洗、轧制、剪切、连续热处理及连续镀层等机组，头部都必须设置拆卷机，完成拆卷、直头和送料等准备工序。所以说拆卷机为带材生产线上不可缺少的单体设备。本设计对拆卷机力能参数进行了计算，包括对主轴传递力矩的计算、主电机的选择、减速器的选择，还对拆卷机横移机构进行了设计校核及其支承装置的改进设计，对拆卷机主要零件如拆卷机主轴、主轴轴承、弹性柱销联轴器等进行了强度校核、寿命设计及型号选择等。最后，对拆卷机进行了润滑方式选择、技术经济及社会效益分析。关键词：拆卷机；横移机构；液压缸；设计；校核全套图纸，加Design of unwinder intensityAbstractCold-rolled strip steel occupies an important position in the national production and life.In the cold rolling strip workshop,unwinder is widely used.The reminder is necessary for every coil as blank units,suchas,continuouspickling,rolling,shearing,continuous and continuous plating,heat treatment unit,thehead,complete tear open volume,straight head and feeding process.Sounwinder is one of indispensable equipment for strip production line.In this design, the calculation of main shaft transmission torque,the choice of the main motor and reducer are done.Also the design of the unwinder transversal mechanism improvement design,checking and its supporting device for main parts such as unwinderunwinderspindle,spindlebearing,elastic dowel pin shaft coupling,key,etc on the intensity and service life design and model selection are all finished.Finally,theunwinder lubrication mode selection,technical and economic and social benefit analysis are finished.Key words:Unwinder；Transverse institutions；The hydraulic cylinder；Design；Check目录1绪论11.1拆卷机的发展方向11.2拆卷机的结构与特点11.2.1单卷筒可胀缩拆卷机11.2.2双锥头无胀缩拆卷机21.2.3双圆柱头可胀缩拆卷机21.3研究现状31.4研究内容和研究方法?42 横移机构方案的传动评述与选择52.1横移装置传动方案的确定52.2主要传动机构的结构设计62.2.1 主轴传动机构的结构设计62.2.2横移传动机构的结构设计63力能参数的计算83.1拆卷机设计计算83.1.1拆卷张力的选用计算83.1.2拆卷机压辊压紧力计算93.1.3圆柱头径向压力计算103.1.4拆卷机卷筒传动力矩计算113.2主电机的选择123.2.1传动功率的计算123.2.2选择电动机系列133.2.3选择电动机功率133.2.4校核电动机143.3减速器的选择143.3.1减速器类型选择143.3.2减速器速比确定144 横移液压缸装置164.1液压缸及其选择164.2液压缸系统工作原理174.3液压缸推力和流量等参数的计算174.4液压缸稳定性计算与稳定性校核184.4.1横移机构的阻力184.4.2液压缸稳定性校核184.5横移液压缸支承装置改进205 主要零件的强度计算215.1拆卷机主轴计算215.1.1弯矩图215.1.2扭矩图235.1.3 校核轴的强度235.2拆卷机主轴轴承计算255.2.1 初选轴承255.2.2 验算轴承的使用寿命255.3联轴器的选择与校核275.3.1 联轴器类型选