22无机硅酸锌底漆50硅酮高温漆施工指导工艺.doc

涂装施工指导工艺 无机硅酸锌底漆/硅酮高温漆 Scope and purpose 概述 本施工工艺Interzinc22无机硅酸锌底漆和Intertherm 50硅酮高温漆的施工工艺。它设定了一套推荐的施工方法以便于该涂料在腐蚀环境中能获得最佳的使用寿命。Paint specification 涂装规格 1.1 Surface preparation 表面处理要求 Steel surface shall be blasted to Sa2 1/2(ISO 8501-1:1988), Surface profile Rz=40-75(m. 钢材表面喷砂处理到Sa 2 ? (ISO 8501-1:1988)，表面粗糙度Rz40-75微米。 Application Method 施工方法 Airless spraying is recommended 推荐使用高压无气喷涂 Brushing for stripe coating or small area touch-up only，and multi-coats needed to reach specified DFT. 刷涂仅用于预涂和小面积修补，且需要多道涂层才能达到规定膜厚 Coating System配套 Coat 涂层 Product Name 产品名称 DFT((m) 干膜厚度 Primer底漆 Interzinc 22 无机硅酸锌底漆 60 1st Top Coat面漆 Intertherm 50硅酮高温漆 25 2nd Top Coat面漆 Intertherm 50硅酮高温漆 25 总膜厚 Total DFT 110 Surface Preparation 表面处理 Steelwork preparation 钢结构处理 In order to provide surfaces which will ensure optimum paint performance, prior to blast cleaning, weld defects such as pinholes and discontinuities shall be repaired. Sharp edges and flame-cut edges shall be reduced to R=2mm by grinding. Welds shall be smooth and free of all weld slag and weld spatter. 为了保证涂料发挥最性能，钢结构表面在喷砂前，电焊缺陷例如气孔和不连续焊等要修正好。锐边和火焰切割边缘打磨到半径R＝2mm。焊缝要光顺没有焊渣飞溅等。 Degreasing 除油 Prior to blasting, all deposits of grease or oil or humectants caused by the NDT test shall be removed from the surface in accordance with SSPC-SP1 “Solvent Cleaning”. 喷砂前，所有油脂或因探伤拍片留下的润湿剂要根据SSPC－1“溶剂清洗”法清除。 Abrasives 磨料 Blasting abrasives shall be dry, clean and free from contaminants, which will not be detrimental to the performance of the coating. When open blasting adopted, Copper slag is recommended and silica sand will be not allowed for use. 喷射用磨料要干燥，清洁无杂物，不能对涂料的性能有影响。开放式喷砂时推荐使用铜矿砂，不能使用河砂。 Size of abrasive particles for blast cleaning shall be such that the prepared surface profile height (anchor pattern profile) is in accordance with the requirements for the applicable coating system. The surface profile shall be graded in accordance with ISO 8503. 磨料的大小要能够产生规定涂料系统要求的粗糙度。表面粗糙度级别根据ISO8503进行评估。 During the blasting ope