前门迎宾踏板基板模流分析报告演示幻灯片.pptVIP

1 原始的产品尺寸及特征(Part dimension wall thickness) 产品主体壁厚2.5mm The thickness is uniform on the main part surface: 2.5mm. 2 Preprocess and mesh statistics 网格统计 Mesh statistics 产品1+1 One mold with two cavities. 产品网格为双层面 3 Material Data General: Recommended Processing: Rheology: The properties is shown in the pictures below (PP-IC2-2). PVT properties: 产品材料信息 4 Runner system layout One mold with two cavities. 热流道系统进胶示意 A B C Ø12 8X6 start: 12X1.5 end: 8X6 A B C Hot runner system layout 5 Circuit Layout Circuit Layout 水路 示意 动模冷却水Ø10mm，共4路 动模水井Ø15mm 定模冷却水Ø10mm，共4路 6 Process Setting参数设置 Mold surface temperature 40℃ Melt temperature 230 ℃ Fill time 2s Pressure Velocity/switchover (%volume) 99% Total projected area 741.51cm^2 Packing time 5s Packing pressure 80%filling pressure 7 Simulation results list Fill time (contour) Weld Lines Location Air Traps Location Pressure at V/P switchover Pressure at the end of fill Flow Front Temp Shear Rate Pressure at injection location Clamp Force Volumetric shrinkage at ejection Circuit temperature Circuit heat removal efficiency Temperature part at the end of cooling Deflection (all deflection cause) 8 Fill time Fill time 产品填充时间为2.265s,填充平衡。 按住shift+F5播放动画 9 Fill time Fill time(contour) 产品填充时间为2.265s 10 Weld Lines Weld Lines Location 熔接线如红圈所示 11 Air Traps Air Traps Location front reverse 12 Pressure at V/P switchover The V/P switchover time is at 2.20s, when the part volume is filled at 99% The V/P pressure is 29.73MPa. It is suitable for molding. Pressure distribution 16 System Pressure System Injection Pressure XY Plot (Taken at machine Nozzle) 最大注射压力：29.73MPa Max. injection pressure: 29.73MPa 17 Clamp Force Clamp Force XY Plot 最大锁模力：136.4Ton Max. Clamp force: 136.4Ton 18 Volumetric shrinkage at ejection Volumetric shrinkage at ejection 由图可知，产品表面的体积收缩率。 19 Temperature part Temperature part picture Cavity Core 20 Circuit coolant temperature Circuit coolant temperature COMMENT: From the pictur