摘 要
组合机床是根据工件加工需要,以通用部件为基础,配以少量专用部件组成的一种高效率专用机床。
本文根据CA6140后托架的结构特点、设计加工CA6140后托架的三个孔的组合镗床及主轴箱,首先分析CA6140后托架的零件结构特点,并绘制出三维图形,拟定加工工艺方案,采用“一面两销”的定位方案;然后绘出工件的工序图及工件加工示意图,为实现无级调速,安全可靠,选择液压滑台;根据零件的大小及被加工孔的位置确定主轴箱的轮廓尺寸;由加工工艺选择滚珠轴承主轴,通过计算扭矩确定主轴和传动轴的直径;绘出机床尺寸联系图;接着,设计多轴箱,多轴箱的齿轮的模数是通过计算齿面接触强度和齿根弯曲强度确定的;轴上的键等零件选取相应的标准件,并对轴进行校核计算。
本课题所设计的CA6140后托架三孔加工组合机床,提高了加工精度和生产效率,减少了工人的劳动强度,增加了经济效益。
关键词:组合机床,CA6140后托架,一面两销,多轴箱
Abstract
Combination machine tools is based on the workpiece processing needs, based on the general parts, a high efficient special machine match with a few special parts.
In this paper, based on a combination of boring machine spindle box and three pore structure characteristics, the design process of CA6140 bracket bracket after CA6140, first analysis of structural characteristics of parts carrier CA6140, and draw out the three-dimensional graphics, drafting process scheme, using the positioning square two sells at the same face case; then process diagram and schematic diagram of workpiece processing paint work, in order to realize the stepless speed regulation, safe and reliable, the choice of hydraulic slipway; according to the size of parts and the hole position to determine the overall size of the headstock; choicing ball bearing spindle by processing craft, by calculating the torque of the spindle and shaft diameter is decided; draw machine size contact map; then, the design of multi-axle box multi-spindle box, gear modulus is determined by contact strength of tooth surface and tooth root bending strength calculation; the key parts such as selection of the standard parts, and the shaft was checked.The design of the CA6140 carrier three-hole processing combined machine tools, improve the machining accuracy and production efficiency, reduce the labor intensity of workers, increasing economic benefit.
Keywords: combination machine tool, CA6140 bracket, a two pin, multi-axle box
目 录
摘 要 I
Abstract II
目 录 III
1 前 言 1
1.1 组合机床的特点 1
1.2 组合机床的分类和组成 1
1.3 组合机床国内外研究现状
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