托辊压卡圈机床的设计及托辊轴工艺的编制.doc

托辊压卡圈机床的设计及托辊轴工艺的编制 摘 要 关键词：；；；Abstract The brochure for the roller axis of the establishment and roller pressure card ring the design of the machine that is the main roller pressure card lap machine parts (including the cylinder, hydraulic cylinders, motors, switches trip, bearings, screw, Rolling linear guide, etc.) the design, selection, and so a detailed description. In addition, because not yet put into production, the statement also highlighted the pressure on the roller ring card machine works and theoretical effects, as for the design of the structure is only a preliminary structure and feasibility studies, has not yet been experimental verification of its reasonable . Second, the roller axis of the processing done by a simple note. The brochure is available in the relevant information and organize, guide teachers through the review, modify been prepared on the basis of, mainly related to the installation of card circle principle, the main moving parts and machine tools main components of the structural design and selection, and so on. In addition to the support of the main machine (the box body and the bed) also had a brief introduction. The whole design configuration flexibility, design and manufacturing cycle short, has a good economy. Keywords: Roller axis; card circle; cylinder; hydraulic cylinder; screw; bearing; rolling linear guide; Selection; principle; box on the body; bed; structural design 目 录 1 托辊轴工艺过程设计说明 1 1.1 托辊轴的工作状态及工作条件 1 1.2 零件的结构分析 1 1.3 零件的技术条件分析 2 1.3.1 零件本身精度 2 1.3.2 表面间的位置精度 3 1.3.3 零件的材料及切削加工性 3 1.4 零件的工艺分析 3 1.5 零件的工艺规程设计 3 1.5.1 工艺路线的制订 4 1.5.2 加工方法的选择 4 1.5.3 加工阶段的划分 5 1.5.4 工序的集中与分散 5 1.5.5 基准的选择 6 1.5.6 热处理工序的位置安排 8 1.5.7 辅助工序的安排 8 1.5.8 工艺路线总体分析 8 1.5.9 有关工序机床、夹具、刀具、量具的选择 9 2 托辊压卡圈机床的设计 12 2.1 机床总体方案设计 12 2.1.1 机床总体方案设计的依据 12 2.1.2 卡圈安装方式的确定 14 2.1.3 机床运动形式的确定 15 2.1.4 机床传动形式的选择 17 2.1.5 机床支承形式的选择 18 2.1.6 机床操作部位的布局 20 2.1.7 机床总联系尺寸图 20 2.2 机床主运动部件的设计和选型 20 2.2.1 料仓的结构设计 21 2.2.2 推料杆和推料板的结构设计 22 2.2.3 驱动推料杆的气缸的选型 24 2.2.4