落料拉深冲孔复合模具设计说明书-应用文.doc

落料拉深冲孔复合模具设计说明书 设计者： 王兆义 学号： 2009301273 指导教师： 张贤杰 班级： 时间： 2012-9-27 目录 1.零件冲压工艺分析······································3 1.1 制件介绍···········································3 1.2产品结构形状分析···································4 1.3 产品尺寸精度、粗糙度、断面质量分析···················4 2.零件冲压工艺方案的确定·····························4 2.1冲压方案···········································5 2.2各工艺方案特点分析 ································5 2.3工艺方案的确定·····································5 3.冲模结构的确定········································5 3.1模具的结构形式·····································5 3.2模具结构的选择·····································6 4.零件冲压工艺计算······································6 4.1零件毛坯尺寸计算···································6 4.2排样···············································7 4.3拉深工序的拉深次数和拉深系数的确定·················8 4.4冲裁力、拉伸力的计算································8 4.5拉伸间隙的计算·····································9 4.7计算模具刃口尺寸··································10 5.模具结构设计与相关校核·····························11 5.1模架的设计········································11 5.2冲孔凸模结构设计与校核 ···························13 5.3冲孔凹模的结构设计································14 5.4落料凸模结构设计··································15 5.5落料凹模结构设计··································16 6模具结构简图·······································16 参考文献·············································17 1.零件冲压工艺分析 1.1 制件介绍 零件名称： 底 材料： 20-81 厚度： t=1.75mm 批量： 大批量 零件如下图： 图 1 1.2产品结构形状分析 图1 产品结构形状分析 由图 1 可知，产品为圆片落料、无凸缘筒形件拉深、圆片冲孔，产品结构简 单对称，中间孔孔壁与制件直壁之间的距离较远，直接冲孔不会影响零件外形。然而周边六孔孔壁余制件直壁之间的距离L不满足L≥(R+0.5t) 要求。因此，对这六个孔得加工不能在模具上加工，而是要采取另外的钻孔来完成。(R为之间拉深圆角半径值取3;t为零件材料厚度值取1.75) 1.3 产品尺寸精度、粗糙度、断面质量分析 （1）尺寸精度 零件的标注公差均为给定，故默认零件精度为IT14级。一般的冲压均能满足要求，模具的精度要求应为IT11级。 （2）冲裁剪断面质量 板料厚度1.75，查【2】第44页表3-4，生产时毛刺允许高度为≤0.15，本产品在断面质量和毛刺高度上没有严格的要求，所以只要模具精度达