齿轮生产--螺伞热后生产线布局研究_精品.docVIP

螺伞热后车间生产线布局研究 摘要 本文以提升产能、提高生产效率、降低在制品、缩短生产周期为目的对螺伞热后车间生产线重新布局。从车间生产现场出发，问题针对中存在的这些问题 关键词 工位设计 车间物流 生产线布局 单元式生产 Bridge Heat Workshop Production Line Layout of Gear Abstract This article relocates the production line for axle gear after heat treatment processing in order to increase throughput, improve productivity and reduce the production cycle. It analysis the main factors which result in the problems of low production efficiency, waste of materials and long production cycle from the view of production field. The functional mode of layout is not applicable for the production of multi-item in small amount. The full-loaded production of each work position is contrary to the theory of constraints, which lead to a large amount of work in process. The crisscross and reciprocated logistics routes in the workshop also lead to too much transport waste and prolong the production cycle. To solve these problems, the inter process cohesion is also bad. The design section made station design which combined with the professional knowledge such as time research, cycle time institute, lean logistics, process study and cell production on IE. After relocating, production capacity 110% the efficiency would increase 53.4%, the in-process material would reduce 70%, the production cycle would reduce 70% and the space utilization would increase 111% compare to current situation. Moreover, the 5S, shop logistics, labor intensity and quality control would improve obviously. Keywords Workstation design Workshop logistics Production line layout Cellular production 目录 第一章 绪论 1 1.1 课题来源 1 1.2 公司简介 1 1.3 课题研究背景及意义 1 第二章 基础理论 3 2.1 精益生产 3 2.1.1 精益生产简介 3 2.1.2 精益生产--物流简介 3 2.1.3 生产节拍 4 2.2 单元生产方式 5 2.2.1 单元式生产方式的定义及特点 5 2.2.2 单元式生产方式的设计原则 5 第三章 螺伞热后车间现状分析 7 3.1 生产现场工位简介 7 3.2 生产现场现状分析 8 3.3 车间物流现状分析 8 第四章 基础数据分析 10 4.1 产品P-Q分析 10 4.2 工序加工能力分析 11 4.3 生产线布局基础数据计算 13 4.3.1 螺伞车间生产需求节拍分析 13 4.3.2 设备数量、生产线节拍、产能、生产平衡率计算 14 第五章 生产线布局设计 15 5.1 磨工序工位设计 15 5