Magmasoft软件高压铸造(HPDC)课件.pptVIP

压铸模拟课件 李高峰 Geometry Modeling Model the overflows and the casting as material group 1 (Cast Alloy). If modeled as material group Gating or Ingate, the calculation of the shot profile will be done incorrectly. overflow 溢流包 Total volume of Inlet and Biscuit should be equal to volume of the biscuit of actual casting. This ensures that the thermal history of die in the region of biscuit is correctly modeled. If combined Inlet plus Biscuit volume is bigger than the volume of shot sleeve at the end of the first shot phase (i.e.shot sleeve is 100% filled), filling simulation will not start. The enmeshment of Inlet and Biscuit should result in a minimum of 2 layers of elements along the length of Inlet and 3 layers along the length of Biscuit. Geometry modeling If HPDC calculator is used for determining a pouring rate (shot curve), the volume of Biscuit must correspond to the biscuit(which is the whole biscuit) minus the Inlet volume Geometry modeling Geometry modeling 21 Movable die (Side core / SIDEC) 22 Movable die (Ejector die / EJECTOR) 23 Fixed die (Cover die / COVER) 25 Biscuit (without Inlet) (BISCUIT) 32 Squeeze stamp (STAMP) 33 Squeeze reservoir (RESVR) The piston is modelled with material group 23. Use local squeezing function to simulate local squeezing via melt reservoirs. Define the starting time (calculated from the end of filling), the duration and the pressure.The squeezing process is terminated when the die is opened for the first time. Simulation setup Use MERGEMATERIALS to define an ideal heat transfer between two volumes, which have the same material group but different MAT IDs and which are not physically separated in reality, but for which you want to simulate different boundary conditions. By using HPDC calculator you must define a flow rate for mold filling. Use the last window of HPDC calculator to simulate venting of the die. Define the opening of die parts via core open definitions. Define the control of cooling channels via channel defini