Magmasoft软件低压铸造(LPDC)模块讲义资料.pptVIP

MAGMA低压铸造 李高峰 MAGMA窗口流程 三维模型准备 导出为stl格式 模型导入窗口 网格划分窗口 传热系数设置窗口 材料设置 铸造工艺设置窗口 工艺参数设置窗口 充型设置窗口 凝固设置窗口 仿真计算窗口 仿真结果输出选择窗口 数据库窗口 信息栏窗口 project：工程。解决某一项问题，为了存储仿真任务中生成的所有文件而建立的文件夹。 模型导入： material group:材料组 air port气孔 tracer particle:追踪粒子 基本概念 Ctrl Point—TRACER，点击set,选择地方设置点，然后save 保存即可 选择special— no op，点击set AC，建立圆柱气孔，输入指令： SET CYL x1 y1 z1 x2 y2 z2 r1 r2 [acc] 自动、标准 高级 更高级 网格数量 网格质量检查窗口 网格划分： A：黄色Connecting over edge only 表示cast材料与其他材料只有边接触,这样会有问题,因为热及材料流动只可以从接触面进出。 B：淡蓝色Blocked cells 表示cast材料与inlet材料没有连接起来,可能是因为inlet没建好。 C: 深蓝色Thin wall cells 表示几何材料的壁厚为一层cells(网格), 正常几何边与边接触面积至少要3个cell厚,否则金属液流速过快导致充激与摩擦,得到不正确的流动仿真结果。 Side core Top core Bottom core Stalk Cooling inlet cycle definitions multiple casting cycles: check the temperature behaviour not only for one casting but for several cycles. wait time:idle time define the idle time at the end of each cycle to prepare the next process etc. During wait time the die is open. The closing of the die as defined in the field die closing is delayed corresponding to wait time.The default setting is 0.00 (s). to define a different wait time, click on the field of cycle. Enter the wanted wait time . do filling: yes:mold filling is calculated in this cycle.As long as no other mold filling is calculated, this temper distribution is used in all further cycles as start value for solidification simulation. no:no mold filling is simulated in this cycle consider casting: yes:After casting shake out in this cycle, the casting as well as the mold is included in simulation. no:After casting shake out in this cycle, only the mold is included in simulation. Use this option to save computing time, if you are interested in casting results only for later cycles, e.g. steady state conditions. die open状态:from the opening of the last part of the die to the time point of die closing plus wait time. including the process of spraying,coating and wait time die closed状态：from wait time point to die opening point, including the process of lead time,filling