大型蝶阀焊接工艺方案设计-材料工程专业论文.pdf.docxVIP

AbstractThe valve has been playing an important role in lots of fields,such as chemistry, energy ,water ,etc. And the large butterfly valve is used more and more widely because of its excellent performance. Though China has built a complete valve production system, in the welding of large butterfly valve, it still faces the problems of unstable quality andinefficiency，which are caused by the welding characteristics, for example, vast structure,thick plank stuff and heavy workload. Plate welding process mainly focuses on the optimization of process parameters, the improvement of joint forms and the development of new welding methods.As research subjects, the DN3400 butterfly valve produced by the cooperative company, is welded by Q235B, WCB and 304. The welding performance of WCB and 304 is poor. So the flaw and deformation will be more likely to appear in the circumjacent weld beads of bearing support, cylinder rings and obturating ring. In addition, due to repeated heating, the valve body will produce deformation in the axial and radial distortion after welding. The measurement shows that the deformation in the axial is 8.51mm and the roundness of oval deformation is 8mm. And it is accord with the result of Spraragen-Fttinger Formula.According to those problems, this thesis optimizes the existing processes by changing the form of joints, using anti-deformation, adjusting the welding sequence, using DSAW technology. In addition, we design a welding robot system and corresponding operating process based on the TA1800 robot produced by Tangshan PanasonicKey words: butterfly valve, welding process, welding deformation control, welding robot system目 录摘要................................................................................................................IAbstract............................................................................................................... II1绪论1.1 研究背景与意义 ............................................................