带式输送机断带抓捕问题的分析-机械电子工程专业论文.pdf.docxVIP

摘要带式输送机断带事故时有发生，尤其是高带速、长距离、大倾角的带式输送机，其 输送带承受巨大纵向张力，如果出现接头强度不够，输送带质量不高，使用维护不到位 等问题，容易造成断带事故。断带事故一旦发生，几百甚至上千米长的输送带连同其上 承载的物料在重力的作用下滑向机尾，损坏机架，阻塞巷道，甚至造成人员伤亡，后果 非常严重。因此研究断带抓捕问题，及时将下滑的输送带制动，对减少因断带而造成的 重大损失显得至关重要。输送带是带式输送机的关键部件，也是断带抓捕问题中研究的主要对象。本文分析 了输送带的粘弹动力特性，建立了带式输送机输送带的动力学模型，进行了断带过程计 算机仿真的探讨。本文从输送带断带位置判断；断带后输送带的运动分析；断带后抓捕 力的计算三个角度分析了带式输送机的断带过程。在进行了以上理论分析的基础上，设 计制造了新型全带宽方向的断带抓捕器，建立了新型断带抓捕器的三维模型，并对其关 键结构的受力进行了有限元分析。最后，设计了断带抓捕综合实验台，为新型断带抓捕 器进行了各项性能实验，并对实验结果进行了分析。关键词：带式输送机，输送带，粘弹性模型，抓捕器，性能实验ABSTRACTConveyor belt breaking accident happens now and then, especia lly with the belt conveyor with high-speed, long range, or large angle. The conveyor belt under tremendous vertica l tension are accident-prone. Once the belt breaking accident occurs，hundreds or even over one thousa nd metres of conveyor belt toget her with its load of materia ls will slide down to the tail of belt conveyor on the role of gravity, dama ging the rack, block ing roadways, and evencausing casua lties. To avoid significa nt losses caused by this critica l problem ，researches on the belt breaking issue are needed.Conveyor belt is a key component to the belt conveyor，and is also the ma in target of theresearch of belt breaking issue. The dynamic viscoelast ic properties of the conveyor belt is analyzed, and a dynamic model of the conveyor belt is built for computer simulation of the process of belt breaking. This paper did comprehensive analysis to the belt breaking process,from the determination of where the breaking incident take place ，to the dynamic analysis ofthe broken belt ， and the calculation of the arrest ing force. After a new type of broken-belt catcher based on the theoret ica l analysis, a three-dimensiona l model of the broken-belt catcher was established ， and the finite element stress analysis to the key structure of the model wascompleted. Finally, a comprehensive test-bed for the broken-belt catcher was built, the performance test of the broken-belt catcher were carried out, and the expe