电磁-凝固传输间接耦合过程的数值模拟-材料加工工程专业论文.pdf.docx

很好的制动和降低宏观偏析的效果；施加一对极或二对极的行波磁场后，熔池中上下两股环流在洛仑兹力影响下被明显改变，加强了弯月面处和凝固界面前沿熔体的流动，本文中二对极行波磁场的综合作用优于一对极行波磁场。将本文模型和算法扩展至三维开放系统的薄板坯水平连铸计算，模拟了在不同外形和强度的虚拟和真实静磁场作用下单带式连铸的流动和传热。结果表明，静磁制动使熔体均匀的输送到水冷带上。本文考察的两类三种外形静磁场中，竖直条形及L形磁场的效果较佳，真实静磁场值|B|=0.4T时能使出口处冲击变小、单带上凝壳均匀生长，且流动形态达到最优。基于本文提出的数学模型和导出的数值算法，采用FEM-FVM结合的间接耦合计算方案，对Ti-50Al合金直接和间接感应加热区熔定向凝固工艺进行了模拟、设计和实验，获得了质量完好的定向凝固试棒。有电磁场条件下的钛铝合金定向凝固工艺设计和无电磁场条件下的Al-Cu-Si共晶合金的模拟和实验表明，本文电磁凝固传输统一数值模型、算法及间接耦合方法是简单、准确和高效的。关键词：数值模拟；Direct-SIMPLE法；有限元法/有限体积法；电磁连铸；电磁定向凝固；流场II-AbstractInthecoupledprocessof electromagnetic-solidificationtransportprocess (EM-STP)ofmulti-componentalloys,theheattransport,masstransportandflow ofalloymeltaretheimportanttransportphenomenainsolidificationprocess, whichdeterminesthecrystallinequalityandtheultimateperformanceofthecasting.Thetransportofvariousphysicalfieldsinsolidificationprocessarecloselyinterrelatedandinfluencedeachother,andthosetransportphenomenabecomeevenmorecomplexoncetheEM-fieldwasintroduced.Therefore,establishingauniversalunifiednumericalmodelforEM-STPduringEM-casting(EMC),andproposinganefficientnumericalmethodsforsolvingtheseprocesses areveryimportanttheoreticallyandpracticallyforstudyingthelawsofSTPof differentalloysandoptimizingtheparametersinvariousEM-casting.Theobjectivesinthispaperaresolvingtheissuesrelatingtomacro-transportphenomenaofEM-STPwith efficientnumericalcalculation,byestablishing a2D/3Duniformnumericalmodel of EM-STPandexpandingandapplyingtheDirect-SIMPLE(DirectSemi-ImplicitMethodforPressureLinkedEquations)method thatsolvethe coupled processofpressurefield and velocityfield.SomeEMmodels,includingstaticmagneticfield(SMF),traveling/harmonicmagneticfield(TMF/HMF)undertwo/threedimentional(2D/3D)werecalculatedand analisedby ANSYS finite element method (FEM)software in detailedly, whichwerepreparedfor2Dand3DEM-STPnumericalcalculationsuchas EM-continouscasting(EMCC)andetc.Therusultsindicatethatthemaximummagnitudeofmagneticfluxdenstity(|B|max)increasewithcurrentloadslinearlyin2Dand3DEMmodels.The|