LeanManufacturingWK3Chinese精益生产3中文.pptVIP

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LeanManufacturingWK3Chinese精益生产3中文

lean manufacturing training week 3 one-piece flow一件流 also known as “single piece flow”也被称为单件流程 ideal state where items are processed and moved directly to the next process one piece at a time理想的状态就是那里有项目需要加工并直接转至下道工序每次一件. each processing step completes its work just before the next process needs the item and the transfer batch is one 每道工序步骤在下道工序需要前完成自己的工作 Takt Time:the heart beat of one-piece flow one-piece flow单件流 benefits of one-piece flow: 单件流流的益处: builds in quality 提高了质量 creates real flexibility 创造了真正的灵活性 creates higher productivity 创造了更高的产能 frees on floor space 空出了地面 improves safety 提高了安全性 improves morale 提高了士气 reduces cost of inventory 减少了库存成本 one – piece flow单件流 “If some problem occurs in one-piece-flow manufacturing then the whole production line stops. In this sense it is a very bad system of manufacturing. But when production stops everyone is forced to solve the problem immediately. So team members have to think, and through thinking team members grow and become better team members and people.” “ 一旦问题在单件流的制造体系中产生,整个生产线都可能停止.这样看来单件流体系是种不好的体系.但是当问题产生时,每个人都立刻致力于问题的解决.所以每个团队的成员都应思考,并通过思考成为更好的人和团队成员.” Teruyuki Minoura, former President, Toyota Motor Manufacturing, North America Teruyuki Minoura, 北美丰田汽车制造公司的前会长 jidoka Stopping the process to build in quality 停止流程来提高质量 “A method to detect defects when they occur and automatically stop production so an employee can fix the problem before the defect continues downstream.” “ 一种方法用来检测零件的缺陷并自动停止生产,这样员工可以在缺陷产品流到下个环节前将问题解决. Poke Yoke – Error Proofing one – piece flow单件流 one – piece flow单件流 example:例子: Operation A supplies parts to Operation B, which supplies to Operation C A操作步骤提供部件给B操作,然后B给C操作 Flow that is not defined one – piece flow单件流 one-piece flow单件流 one – piece flow单件流 establishing one – piece flow建立单件流 define and dedicate the space for one piece – space outlined with tape or paint to show only one piece is permitted and a sign to further clarify this明确单件区域-用胶带或油漆规划出空间显示只有单件被允许进入并用标签进一步阐明. sp

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