卧式加工中心主轴热误差动态检测与建模方法的研究-机械电子工程专业论文.docx

卧式加工中心主轴热误差动态检测与建模方法的研究ResearchonDynamicMeasurementandModelingforThermalErrorofHorizontalMachiningCenterSpindleAbstractThethermalerroriStheoneofthemainerrorsourcesoftheprecisionCNCmachinet001．anditaccountsfor40％-70％ofthemanufacturingerrors．Bymeansofthermalerrorcompensation，productmanufacturingerror couldbeeliminatedgreatly，improvingthemachiningaccuracyofmachinetools．Thermalerrormeasurement，temperaturemeasuringpointsoptimizationandestablishmentofaccurateandreliablethermalerrormodelareessentialforthethermalerrorcompensation．Thispaperanalyzesthermalpropertiesforspindlesystemforhorizontalmachiningcenter,bymodelingthemotorizedspindleand headstock，calculatingthethermalloadsandthethermalboundaryconditionofspindlesystem，inordertoobtainthetemperaturefileddistributionofheadstockandthethermaldeformationofmotorizedspindletoolchuckinrunningcondition，whichprovidesthebasisofthedynamicmeasurementforspindlethermalerror．Thedynamicmeasurementsystemforthermalerrorhasbeendesigned，throughbuildinghardwaresystemfordisplacementdynamicmeasurementandmultichanneltemperatureacquisitions，compilingthermalerrordynamicmeasurementsoftwarebasedonLabVIEW．Thesystemcouldsynchronouslycollectthedisplacementandtemperaturesignals，connectingthetemperaturehardwaresystemwithLabVlEWbasedonOPCtechnique．Usingfive—pointmethodtomeasurespindlethermalerrorinworkspace，andexperimentsarecarriedoutunderdifferentconditions．Allthatdepictedabovelaysafoundationforoptimizingtemperaturemeasuringpointsandestablishingthermalerrormodel．Thispapercomprehensivelyanalyzesthemultiplecorrelationsamongthemeasuringpointsandtherelationbetweenthetemperatureandthethermalerror．ImprovedfuzzyC-means(IFCM)clusteringalgorithmisappliedtoclassifythetemperaturemeasuringpoints，whichreducesthecorrelationsfordifferentclassesandavoidstheshortcomingofthefuzzyC-means(FCM)algorithmthatistoosensitivefortheinitialclusteringcentertogetglobalconvergence．Sortingthetemperaturepointsasthegreysyntheticdegreeofassociationofthegreyrelational analysis(GILA)，comprehe