基于视觉的高反射球面缺陷快速检测关键技术研究-仪器科学与技术;测试计量技术及仪器专业论文.docx

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基于视觉的高反射球面缺陷快速检测关键技术研究-仪器科学与技术;测试计量技术及仪器专业论文.docx

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基于视觉的高反射球面缺陷快速检测关键技术研究-仪器科学与技术;测试计量技术及仪器专业论文

ABSTRACTABSTRACTThesurfacequalityofasteelball,whichisthekeycomponentsofabearing,directlya?ectitsprecision,dynamicperformanceandservicelife.Therequirementsforthedefectonthesurfaceofsteelballsarebecomingincreasinglystrictthatbringchallengesforthetraditionalmanualinspectionmethod,becausetherequirementsforthequalityofbearingaredailyincreased.Computervisionhastheadvantagesofhighprecision,fastspeed,non-contactandeasytoautomated,whichisadaptedtothesurfacedefectdetectionofsteelballsasanovelinspectiontechnology.Aseriesofresearchanddiscussionofdefectinspectiononsurfaceofsteelballsarecarriedoutinthispaperbasedonvisionmethod.Furthermore,anautomatedmachineondefectdetectiononthesurfaceofsteelballsaredevelopedandachieved.Themaincontentandcontributionsareasfollows:A newilluminationofuniformscatteredlightwasproposedanda lightsourcewasdesignedforthedefectimageacquisitionproblemofthehighlyreflectiveshinymetalballsurface.Anopticalmodelforthesurfaceofshinymetalballswasbuiltafteradiscussionofsomeilluminationmethods.Thedistributionofintensityissimulatedtoverifytheilluminationuniformityofthesource.Adi?uselightsourceisdesignedbasedonthephysicsanalysisoflightreflection.Acompletelynewspheresurfaceunfoldingmethodwaspresentedforadequatelysphericalinspection.ThisapproachcanachieveunfoldingusingtwoCCDcameraswhentherollingballsgounderthecameras.Ithasonlyone-dimensionalmechanicalmove-mentinsteadoftraditionallytwo-dimensionalmotion,which avoidsacomplexstructure,easytowearandrandomlyunfoldingwheelsystem.Experimentverifiedthismethodise?ective.Moreover, aninternationalinventionpatentwasappliedandPCTbelievesthatit’snovelty,inventivenessandpracticality.Two-stepslocationmethodwaspresentedforobjectstofindwhichobjectdefectsbelongtoinreal-timeimageprocessing.Specifically,grayprojectionwasservedasaskeletonlocationforcircularobjects;what’smore,improvedcannyalgorithmbasedonsegmentedarcscombinedwithleastsquare methodisusedforaccuratelocation.Di?er-enceimagemethodandOtsusegmentationwereemployedinextractingdefectr