精益生产之增值时间的改善__Value_Add_Improvement(中英文对照.ppt

Value Add Improvement Value Add Improvement Value Add Time Defined Example of Value Add Improvement Batch Size Calculation 增值时间的改进 增值时间的定义 改善增值时间的示例 影响批量的计算 Lean Six Sigma Improvement Process Road Map 精益6 ? 过程改善流程 Learning Objectives Learn the true definition of value add Learn how to improve the value add time of an operation How value add improvements impact batch size and station cycle time 学习目的 了解增值时间的真正定义 学会如何在实际操作中改善增值时间 增值时间的改进是如何影响批量大小以及工作站周期时间的 What’s in It for Me? Able to define value add time Know the steps required to reduce the value add time of an operation Apply this tool to your black belt project (constraint elimination) 对我有何帮助？ 能够定义增值时间 学会在实际作业中改进增值时间的操作步骤 在你的黑带项目中应用此工具（消除过程限制） Value Add Time Defined 增值时间的定义 Value Add Improvement The average amount of time it takes a workstation to process each unit after setup is complete. A reduction in the average time it takes a workstation to process each unit after setup is complete. 增值时间的改进 Four Step Value AddImprovement Method Document Operation and Separate Activities into Essential and Auxiliary Eliminate or Streamline Auxiliary Activities Streamline Essential Activities Improve Equipment/Product Design 增值改进的四步法 1. 记录作业过程，将活动分为主要动作和辅助动作两类 2. 消除辅助动作或使其流畅化 3. 主要动作流畅化 4. 改进设备 / 产品设计 Example:Pop-Up Plug Assembly for Residential Sink 1. Place plastic plug in fixture 2. Get chrome cap, place cap on plug 3. Advance ram (crimps cap) 4. Unload cap 1. Place plastic plug in fixture 2. Get chrome cap, place cap on plug 3. Index machine (rotates 180 degrees) 4. Unload cap 增值改进实例水池塞的组装 Electronic vs. Manual Order Taking Reduces Value Add Time Before Order takers had to write customer and order information onto forms with one hand while balancing the phone to their ear with the other. After Order takers designed electronic form and selected “hands-free” style phone headsets. Results were faster (typing vs. writing), cleaner (typing elicited fewer mistakes), and more accurate (easier to concentrate on customer