毕业设计论文-薄壁零件冲压机的设计.doc

摘要本设计是关于薄壁零件冲压机的设计，主要对冲压机上、下辊及冲压机进行设计和计算。总体设计后部分所涉及的冲压机采用了。齿轮材料为40Cr，并经调质及表面淬火。校核齿轮、轴、键、轴承确保了设计的实际可行性。: 冲压机；电动机；键；齿轮Abstract The design is on the thin-walled parts of punching machine.Punching machine mainly designs and caculates the upper and lower rollers and stamping machine. The former design part describes the stamping machine, upper and lower rollers under the structural design and mechanical analysis. I have drawn up three kind of design proposals according to two kind of organizations characteristics, must have according to the movement implementing agency comes back promptly the characteristic and works Duan Jinyu the uniform speed characteristic, as a result of this characteristic, I chooses six pole organizations, causes the angle of pressure to be as far as possible small.It has many advantages such as simple structure, small size, light weight, economics.Power source selectes the Y series Y90L-4-type motors,and characteristics are better than Y series motors. It is suitable occasions of slight vibration and positive with not high speed.. In the latter part ,the stamping machine uses six institutions. Gear material is 40Cr, and the quenching and tempering and surface hardening. Check gears, shafts, keys, bearings to ensure the practical feasibility of the design. Keywords: stamping machine; motor; key; gear 附录 符号表 压力角 动载荷系数 转角 齿高 r 传动角 齿宽 载荷系数 弯曲疲劳许用应力 转矩 N．mm 弯曲疲劳强度 齿宽系数 安全系数 弹性影响系数 中心距 mm 接触疲劳强度极限 载荷系数 接触疲劳寿命系数 齿形系数 齿数 应力校正系数 模数 mm 功率 圆周速度 m/s i 传动比 d 分度圆直径 mm 应力循环系数 接触疲劳许用应力 效率 使用系数 目录 1 1 1.1薄壁零件冲压机的设计方案及机械设计 1 1.2原始数据及设计要求 1 1.3步骤设计 2 2方案论证 3 2.1三种方案的比较与选择 3 2.1.1 设计方案一 3 2.1.2设计方案二 3 2.1.3设计方案三 4 2.1.4最终选定方案 5 3 机构设计 6 3.1冲模机构设计尺寸 6 3.2送料机构设计尺寸 6 3.3齿轮计算 7 3.3.1按齿面接触强度设计 7 3.3.2按齿根弯曲强度设计 8 3.4 冲压机构齿轮 10 4减速器的设计 11 4.1电动机的选择 11 4.2高速轴上的齿轮设计计算 13 4.2.1 .齿轮类型、精度等级、材料及齿数 13 4.2.2 齿面接触强度设计 13 4.2.3 齿根弯曲强度设计 15 4.2.4 几何尺寸计算 16 4.2.5验算 16 4.3低速轴上齿轮的设计 16 4.3.1选定齿轮类型、精度等级、材料及