基于z-map仿真模型的铣削加工精度评价-evaluation of milling accuracy based on z - map simulation model.docxVIP

AbstractNC simulation can simulate the manufacturing process before machining parts, to predict in advance processing quality in the condition that the NC program and the processing parameters are in a given, to find in advance potential problems on the part processing and propose appropriate solutions, to optimize NC program and machining parameters. The current NC simulation is to simulate dynamically machining process for collision test, and don’t give a reasonable evaluation of machining simulation results, then a NC simulation system that can predict and analyses the quality of the simulation results has important practical significance.This dissertation researched the method of evaluating milling precision, capable of verifying three-axis CNC milling simulation results, and extracted the geometric information of simulation virtual part. These work can be used to analyze and predict product quality. After the NC simulation processing was completed, this paper completed to take along arbitrary cross-section of the virtual work piece, in the cross-section measured coordinate and related geometric quantities; it also detected three-dimensional dynamic virtual work piece-related dimensions, at last assessed processing accuracy depending on the designing size and simulation accuracy.Firstly, the data structure and modeling features of Z-Map model was analyzed, the main methods of verifying the processing accuracy was researched, and summarized the main contour extraction algorithm. According to the principle of contour tracking in the image processing and the applications of Freeman chain, this paper came up with the special contour extraction algorithm based on Z-Map model, the algorithm can extract the full contours of arbitrary graphics in binary image, it made up the defect that the traditional algorithm could only extract a single contour, but also had a high efficiency.Secondly, this dissertation detected the feature point of the boundary points which constitu