合金液体冲压成形的应力场温度场模拟仿真与工艺优化分析-simulation and process optimization analysis of stress field and temperature field in alloy liquid stamping forming.docx

THESIMULATIONANDRESEARCHABOUTTHETECHNICSOPTIMIZATIONOFALLOYLIQUIDSQUEEZEFIGURATIONINSTRESSFIELDANDTEMPERATUREFIELDABSTRACTMetalsqueezecastingisatechnicmethodaboutmetalandalloysolidificationbymachinepressure,whichisatechnicmethodofinflictingbiggermachinepressuretoliquidmetalincastingcavity,thenmakingthemformingandsolidificatingandgettinghigherqualitycasting.Intheprocessofdiscussionofcastplungerpumprotorprogramlinkedtotheprocessofforming,analyzingthecharacteristicsofpressureandtemperature,designningamulti-castextrusionpunchprogram.ThesolidifictionprocessinstressfieldandtemperaturefieldofplungerpumprotorissimulatedbyProCAST.Theparametersbyprocastareaccordantwithtestresults.Itisdiscoveredbytheprocessofsolidification,themutualeffectofinterfaceofcastingandmoldmainlyincludessorptionofmoleculesanddiffusionofatoms(molecules).Fillingtemperatureandspeedaffectthemutualdiffusiononinterface’elements.Thehigherisfillingtemperature,theeasierdiffusionlayerforms;themorequicklyisfillingspeed,themoreuneasilylosedistortionheatandattritionheat.Theheateffectmakesthetemperatureontheinterfacehigher,theneasilyformdiffusionlayer.Beasetofoptimalprocessparameters:fillingtemperatureis1150℃,fillingspeedis0.2m/s,fillingpressureis1200N,packingtimeis6s,moldtemperatureis650℃.TheshrinkageholeandporositydefectsoftherotorinSqueezecastingareleastintheparameter.KEYWORDS:squeezecasting,plungerpumprotor,solidificationprocess,mutualeffect,simulation,processparametersSupportedbytheGuiZhouScienceandTechnologyDepartment[GZ（2007）3051]第一章绪论1.1铜合金、柱塞泵介绍铜合金介绍对铜合金的生产使用比较早，在早期铜合金主要用于生产轴瓦、轴套和缸套等零件，现在已经扩展到生产各种铜合金锭坯和零件，并直接取代部分锻件。采用挤压铸造技术生产的铜合金典型零件主要有大型的铜涡轮、铜阀体、铜屏蔽罩等，制造这些零件的铜合金主要是青铜和黄铜。铜合金压铸件具有很高的力学性能和耐蚀性。与其它合金相比，铜合金压铸所需的压力和温度较高，这将缩短压铸型的寿命，导致铜合金压铸型成本较高。然而，当零件需要较高的强／硬度、耐蚀性或耐磨性时，与其它工艺方法相比较，选择铜合金压铸成形还是比较经济的。本文所使用的铜合金为铅锡锌铜，属于铸造锡青铜[1]。柱塞泵介绍柱塞式液压泵种类很多，按柱塞运动形式分为轴向柱塞式和径向柱塞式两大类。前者柱塞平行于缸体轴线，沿轴向运动；后者柱塞垂直于配油轴，沿径向运动。柱塞泵结构见图1-1，主要工作部件由斜盘、柱塞、缸体、复位弹簧、配油盘和传动轴组成，斜盘与传动轴成一定角度，柱塞平行于传动轴，配油盘上有吸油窗口和排油窗口。柱塞泵的工作原理：当泵体在原动机的带动下工作时，柱塞一边随缸体做旋转运动，一边做伸缩