第4章 Error_Proofing 防错 现场相关管理 .pptVIP

Error Proofing Options防错方法 Error Proofing Approaches防错方法 Eliminate Potential Defects: Design Out the Potentials for Errors 消除潜在缺陷:通过设计，排出发生错误的可能 Prevent Defects From Occurring: Identify the Potential of Error, Before It Occurs, and Prevent It 防止缺陷发生:识别潜在错误:在错误发生前进行预防 Detect the Defect: Error Has Already Occurred, Detect and Remove the Defective Product 检测缺陷:如果错误已经发生,检测并去除缺陷件 Loss Control: Potential for Defect Exists, Potential Exists for Not Detecting, Minimize Damage From the Defect 损失控制:存在潜在缺陷,没有对潜在缺陷进行探测,使缺陷造成的损坏最小 All These Approaches Overlap, No Clear Boundaries Example - Fire Proofing a New Building例如-新建筑物的防火 Eliminate: Use Only Non-combustible Material for Construction (Steel, Concrete, Etc.) 排除：在建筑中要使用不易燃物质（钢铁，混凝土等） Prevent: Do Not Allow 不允许吸烟 Electrical System and Components 使用正确的电气系统和元件预防： Detect: Install Smoke Detectors and Fire Alarms 检测：安装烟雾检测器和火警系统 Loss Control: Install Sprinkler System, Fire Extinguishers, Fire Hoses 损失控制：安装自动喷淋装置系统，灭火器，灭火水龙带，防火软管等 Example - Accident Proof a Railway Crossing铁道路口的意外事故 Eliminate Accidents: Build a Bridge 排除事故：建造一座桥 Prevent Accidents: Install an Automatic Gate, In Addition to Lights and Alarms 预防意外事故：除了灯和警报装置,安装一个自动门 Detect and announce a Passing Train: Install Lights and Alarms 检测和进行一个短期培训：安装灯和警报装置培训 Loss Control, in Case of an Accident: Install a Pay Phone?? 损失控制，有意外事故时：安装一个付费电话?? In Many Cases, Loss Control Is NOT an Option First Step for Error Proofing Options防错的第一个步骤 Decide the Level of Error Proofing Needed 需要决定防错的水平 Eliminate, If 排除，如果 Severity Is High 严重度高 Potential for Occurrence Is Very High 发生的可能性很大 Detection Is Impossible 无法检测 Cost of Eliminating is Low 排除成本低 Prevent, If Design Is Completed, and 防止，如果设计完成 Severity Is Low 严重度较低 RPN Is Low RPN低 Attempt Detection in Most Other Cases of Potential for Defects 对其他潜在缺陷进行检测 Based on Priority以优先顺序为基础 Opportunities for Error Proofing防错的时机 消除 预防 检测 损失控制 产品设计 工艺/设备设计 车间措施