金属线材拉拔卷筒激光表面合金化关键技术分析-analysis of key technologies of laser surface alloying of metal wire drawing reel.docx

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金属线材拉拔卷筒激光表面合金化关键技术分析-analysis of key technologies of laser surface alloying of metal wire drawing reel.docx

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金属线材拉拔卷筒激光表面合金化关键技术分析-analysis of key technologies of laser surface alloying of metal wire drawing reel

ResearchonKeyTechnologyofMetalWireDrawingRollingAlloyedbyLaserABSTRACTInordertosolvetheproblemsofhighcostandlowwearresistanceofmetalwiredrawingrooling,basedonalloyingprincipleofmaterials,thispapernotonlyconsideredthecharacteristicsofmeltingandsolidifyingduringlaseralloyingprocess,butalsophysicalandchemicalcharacterofsubstrateandpowder.Themetalwiredrawingrolling,whichsubstratematerialissteel40Cr,isalloyedby5kWCO2laserwithMopowerunderdifferenttechnologicalparameters.Andinvestigatingmicrostructureandpropertiesofthealloyinglayer.AdditionofdifferentcontentsrareearthoxideY2O3intoMopowderundertheconditionofoptimumtechnologicalparameters,theeffectofY2O3onmicrostructureandpropertiesofalloyinglayerisstudied.ThemicrostructureandpropertiesofalloyinglayerisinvestigatedbymeansofOM,SEM,XRD,HardnessTestmeterandWearTestingMachine.Theresultsindicatedthattheoptimumtechnologicalparameteroflaseralloyingareasfollowed:P=2.0kW,V=6mm/s,f=315mm,d=40%.Theobtainedalloyinglayerhasfinermicrostructureandhigherproperties.Thereisexcellentmetallurgicalbondingbetweencoatingandsubstrate.Afterlaseralloying,microstructureanalysisresultsshowthatthewholemorphologyofcrosssectionofalloyinglayeriscalledascrescent-shaped,andmicrostructureisconsistedofcell-shapecrystalanddendritecrystals.Fromthealloyinglayersurfacetothesubstrate，itisdividedintofourareas:alloyingarea,bondingarea,heat-affectedzoneandsubstrate.TherearesomephasessuchasMoC,Mo2C,Cr3Mo,Cr7C3andFe2MoCbesidesthemainphaseα-Feinalloyinglayer.ThemicrohardnessofthesubstrateisaboutHv350,andtheaveragehardnessofalloyedlayerisuptoHv880.Itisnearlythreetimeshigherthanthatofsubstrate.Afteralloying,thewearresistanceandhightemperatureoxidationresistanceofalloyinglayerarewellimproved.AddditionofY2O3intoalloyingpowdercansignificantlyimprovethemicrostructureandpropertiesofalloyinglayer,andthereissmalleffectonphases.WhenthecontentofY2O3variesfrom0wt.%to2.5wt.%,thegrainsizeinalloyinglayergraduallybecomesfiner.Further,whenthecontentofY2O3isupto1.5wt.%,thegrainsizeisfines