6Sigma 精益设计.ppt

Design solutions are generally preferable to contingency plans as a method of reducing risk. More than 1 supplier. Fail safe Design tires that run flat: This model of ways to error proof is derived from: The principles of foolproofing and their application in manufacturing. Nakajo, T. and Kume, H. 1985. Reports of Statistical Application Research, Union of Japanese Scientists and Engineers 32(2): 10-29. Design solutions are generally preferable to contingency plans as a method of reducing risk. Why would you want to do thiis on your own design Design solutions are generally preferable to contingency plans as a method of reducing risk. Cell phone is example of mass custom. Many phones same, but each supplier will add a feature to make it there own. We build 1.5 units per design. Reuse-use mature modules. Change only features that drive differentiation * Design Simplicity Design for Simplicity aims at minimizing the complexity of the product structure and the processes that produce it. Each product feature is evaluated for its value-add in the eyes of the customer (internal and external) Less complexity breeds fewer opportunities for Mistakes Bottlenecks * Design Simplicity (Cont.) Design Simplicity Advantages: Product With Higher Process Capabilities Reduces Cycle Times Leadtimes?reduces Inventories Reduces Suppliers Reduces Raw Material Costs From Suppliers Reduces Maintenance Costs * Design Simplicity (Cont.) Design Simplicity Elements: Minimize BOM Levels/structure Minimize the Number of Processes Minimize/eliminate Bottlenecks Design for One-time Fixturing Design for Simple Manufacturing Processes Design for Simple Assembly and Efficiency Design for Minimum Number of Part Numbers DFS and AEM Methodology Outsourcing Off-the-shelf Parts Maximize Flow Design for Synchronous Assembly Design to Minimize Lead-time * Minimize BOM Levels/Structure Bill-of-Material (BOM)Structure, less is BEST Many departments / functional areas use the bill-o