帆面力—位移分控多点成形回弹的数值模拟及实验研究-numerical simulation and experimental study on springback of multi-point forming with force-displacement control of sail surface.docxVIP

AbstractMulti-point forming (MPF) has been applied to many aspects of social production for the advantage that the forming surface is reconfigurable. Nowadays, a lot of researches about MPF of cylindrical surface, spherical surface and saddle surface have been done and the corresponding laws of forming have also been discovered. By analyzing the characteristics of these forming surfaces, them can be considered as special cases of the sail surface of double curvature. In term of the actual situation, this paper will focus on the springback of sail surface which is more universal. The forming method of force-displacement separated control (MPF-FD) is adopted and ANSYS is employed for the numerical simulation. The impacts on the springback of the sheet thickness, forming force , radius, and parameter a in two different curvature directions are obtained.The results show that the springbacks on two directions influence each other. The springback on the bigger radius direction is on the leading role, and will influence that on the smaller direction. On the direction of the bigger radius, the springback is decreased with the increase of sheet thickness, forming force and decrease of the radius. On the direction of the smaller radius, the springback is decreased with the decrease of the sheet thickness and the increase of the forming force, while the radius has a small impact on springback. On these two directions, the springback is first increased, and then decreased with the increase of the parameter a. The geometric compensation method is proposed to solve the problem of the springback. Based on numerical simulation platform of MPF-FD, the optimal displacement values of punch elements are obtained by analyzing the forming quality of the sail surfaces. The optimal value and theoretical value of the displacement of punch elements are fitted, and obtained factors that are related to the slope and intercept of the fitting straight-line.Compared MPF-FD and multi-point die for