6西格玛定量测量系统方案.ppt

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6西格玛定量测量系统方案

5.15 sigma = 99% of area under curve. Tradition and AIAG This is the measurement (P/T - precision to tolerance) you have probably been using for Gage R R. %RR is used for both Precision to Total Variation and Precision to Tolerance. P/T answers the question: Can I use the Gage to accept or reject product? P/TV answers the question: Can I see the process clear enough so that I will be able to see the results of my Six Sigma project? Will I be able to see differences in my statistical tests? Show results on flip chart: P/T = 10/(110-50) = 10/60 = 16.7% CAN I READ WELL ENOUGH TO ACCEPT OR REJECT TO MY SPECIFICATION? Yes, 16.7% is below 30% minimum and below 20% desired limits. P/TV = 10/30 = 33.3% CAN I READ MY PROCESS WELL ENOUGH THAT IF I MAKE AN IMPROVEMENT, I WILL BE ABLE TO SEE AND PROVE THAT I HAVE INDEED MADE AN IMPROVEMENT? No. 33.7% is over my 30% maximum. The red lines reflects 5.15 sigma, which is +/- 2.67 standard deviations, which gives us 99% of the area under the curve. If I am looking at a process with a sigma of 2 (signal) AND my measurement system has a sigma of 4 (noise), I will never see my true process (poor signal to noise ratio) The discrimination index rounded down is given as “ number of distinct categories” in the Minitab variable gage RR output. Repeatability is how good the same operator can get the same answer with the same gage Reproducibility is how well different operators can get the same answer using the same gage. Is the gage overly sensitive to operator skill? Precision to Tolerance and Precision to Total Variation both have : %RR of10% excellent 10%RR20 is reasonable 20%RR30 is marginal Over 30% not acceptable Minitab does an excellent Variable Gage RR. Highly recommend you ask your black belt to show this to you if it applies to your project. Preparation: Need numbered parts with feature to be measured identified (10 parts) Need appropriate devices: scale, micrometer, calipers Instructor provides tolerance (USL-LSL =

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