基于知识的数控转塔冲床故障诊断系统分析-analysis of fault diagnosis system for cnc turret punch press based on knowledge.docx

摘要随着现代化工业的发展，以数控转塔冲床为代表的数控设备得到广泛的应用，但其 检测和维护难度却不断加大，设备故障所造成的停机损失也远大于传统机床。数控转塔 冲床是一种加工精度高、自动化程度高的机床，当它出现故障时，很难准确的分析判断 出故障的原因和位置，这样会严重影响正常生产。因此建立数控转塔冲床的故障诊断系 统就显得非常必要。本文以数控转塔冲床为研究对象，提出数控转塔冲床故障诊断系统的实现方法。本 文对故障诊断系统进行了方案设计，结合数控转塔冲床的结构特点对其常见故障进行分 类，并分析了整个系统的设计原理和体系结构。在 LabVIEW 软件中完成信号采集与分 析模块的设计，提出传感器的选用原则和基本要求，并对特征信号的选择、监测和提取 进行详细描述。分析对比方分析诊断法、模糊诊断法、故障树分析法和贝叶斯判别法在 数控转塔冲床故障状态识别中的优劣，并用 C#语言完成贝叶斯算法的设计。建立以基于 知识为诊断策略，使用产生式规则进行知识描述的专家系统。在 Visual Studio 2010 环境 中，使用 C#语言进行系统的开发，完成知识库、工况监视、专家系统、人为诊断等模块 的设计，建立了一个集信号采集、数据处理和智能诊断于一体的故障诊断系统。关键词：数控转塔冲床，信号分析，故障诊断，专家系统，虚拟仪器ABSTRACTWith the development of modern industry, the numerical control equipment which representative by NCT (Numerical Control Turret Punch Press) are widely used, but its inspection and maintenance become more and more difficult, and the breakdown loss caused by equipment much larger than traditional machine tools. NCT is a kind of high machining accuracy and high automation machine, but when the fault appeared, it’s difficult to analyze and determine the reason and location of the fault, this will lead to normal production is seriously affected. So establish the fault diagnosis system for NCT is very important.In this paper, NCT is the object of study, and the implement method for the NCT fault diagnosis system was put forward. Through this article a program was designed for fault diagnosis system, classified the common fault of NCT combined with its structure characteristics, and analyzed the system design principle and system structure. In the LabVIEW software, we completed the module design of signal acquisition and analysis, put forward the choose principles and basic requirements of sensor, and described the choice, monitoring and extraction detailed of characteristic signal. Compared the pros and cons of comparative analysis, fuzzy diagnosis method, fault tree analysis, Bayesian discrimination method on the NCT fault condition recognition, we used C# to accomplish the Bayesian algorithm design. Established