注塑工艺和成型条件 Word 文档.doc

COMPREHENSIVE Mold Design And Processing Conditions A Guide to Processing Injection Molding Grade Specialty Compounds English/Standard and SI Metric web site:  1 General Molding Guidelines Standard Molding Equipment Machine Type: We recommend using a screw injection machine for molding reinforced thermoplastics. A screw injection machine improves melt homogeneity, reduces variations in the molded parts, and minimizes degradations and cold spots of the polymer melt. Machine Size: The machine should be sized to use approximately 50-70% of machine barrel capacity per shot. This maintains a short barrel residence time and eliminates material degradation. The machine should have adequate clamp pressure to obtain 4-8 tons per square inch (55-110 N/mm 2) of projected surface area. Generally, a reinforced material requires 50-70% higher clamping pressures than a nonreinforced polymer of the same type. Molding Conditions Drying: Successful molding of reinforced thermoplastics requires adequate drying. Inadequate drying can cause extremely erratic molding conditions and less than perfect molded parts. Excessively wet materials outgas and can undergo a viscosity change during processing. This may cause brittleness, blisters, voids, silver streaking and poor surface finish. RTP Company materials are dried prior to packaging in moisture resistant containers. However, we recommend thoroughly drying the materials in a dehumidifying type dryer. This is important with hygroscopic materials but can also be essential for non-hygroscopic materials. Condensed surface moisture can dramatically affect high temperature molded parts. The recommended drying times are provided as guidelines; however, an actual moisture check is necessary. Barrel Temperature: Refer to Processing Conditions in this guide for recommended starting temperatures. Typically the rear zone/zones are set 10-20 degrees F (6-12 degrees C) cooler than the front zone and nozzle. S