注塑指导基本参数.doc

Molding Guide d Zytel GRZ ® nylon resin  GRZ Zytel  Contents SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SECTION 6 SECTION 7 SECTION 8 SECTION 9 GENERAL INFORMATION 1 Description 1 Properties of Glass-Reinforced Zytel ® Nylon Resins 1 Compositions: Description of Product Line 1 High-Strength 70G Series 2 Improved-Impact 71G Series 2 Improved Surface Appearance Series 2 High-Impact 80G Series 2 Improved Surface High-Impact Series 2 Low Moisture Absorption 77G Series 2 Glass-Reinforced Compositions in Colors 2 MOLDING MACHINE REQUIREMENTS 3 Machine Melt Capacity 3 Barrel 3 Screw Design 3 Screw Check Valves 4 Nozzle 5 Machine Controls 5 MACHINE OPERATING CONDITIONS 6 Rheology and Flow Data 6 Cylinder Temperatures 7 Nozzle Temperature 7 Mold Temperature 7 Molding Cycle 8 Injection Rates 8 Injection Pressure 9 Screw Speed 9 Back Pressure 9 Mold Release 9 Start-Up 9 Shutdown 10 Purging 10 HANDLING GLASS-REINFORCED RESINS 11 Blending 11 Rework 11 Drying 12 MOLD DESIGN 13 Sprues and Runners 13 Gates 13 Vents 13 Undercuts and Taper 13 Tolerances 13 Wear 13 MOLD SHRINKAGE 15 WARPAGE 17 TROUBLESHOOTING GUIDE 18 SUMMARY OF VARIABLES MINIMIZING SCREW, MOLD, AND BARREL WEAR 19 SUMMARY OF PROCESSING VARIABLES AFFECTING GLASS FIBER LENGTH 20  Section 1— General Information Description Glass-reinforced DuPont Zytel ® nylon resins contain uniformly dispersed short glass fibers specially treated with a coupling agent to produce an effective glass/nylon bond. Properties of Glass-Reinforced Zytel ® Nylon Resins Glass fiber reinforcement of Zytel ® nylon resins significantly improves: • Tensile strength and stiffness; these properties are largely retained at elevated temperatures • Dimensional stability, including resistance to creep under load • Impact properties • Fatigue resistance In addit