课程的设计二级圆锥圆柱齿轮减速器.doc

机械设计基础课程设计 计算说明书 设计题目：二级圆锥-圆柱齿轮减速器 设计者： 学号： 同组者： 学院： 专业班级： 指导教师： 二○一四年○六月二十一日 目 录 一、设计任务书················································································ 2 二、总体设计计算·············································································4 1. 电机型号选择 2. 各级传动比分配 3. 各轴的运动参数和动力参数计算（转速、功率、转矩） 三、传动机构设计计算·····································································6 1. 直齿圆柱传动 2. 圆锥齿轮传动 四、轴系零件设计计算·····································································10 1. 输入轴的设计计算 2. 中间轴的设计计算 3. 输出轴的设计计算 五、滚动轴承的选择与寿命校核计算·············································20 六、 键连接的强度校核计算··························································23 七、润滑和密封方式的选择····························································24 八、箱体的设计···············································································25 九、附件的结构设计和选择····························································25 十、设计总结···················································································26 参考文献···························································································27一、设计任务书 二级圆锥-圆柱设计方案 （1）已知条件： 输送带牵引力F=3500N 带速V=1.7m/s 卷筒直径D=200mm （2）整体方案如下： 图1-1 二级圆锥-圆柱齿轮减速器整体外观参考图 图1-2 二级圆锥-圆柱齿轮减速器内部结构参考图 图1-3 二级圆锥-圆柱设计运动方案简图 二、 （2）电动机功率：P输出= F×V/1000=5.95KW 按《机械设计基础课程设计》P7表2-4 取η联轴器=η轴承=η锥齿=0.96 直齿圆柱齿轮效率的确定： 按《机械设计基础课程设计》P7表2-4 取η圆柱=0.97 传动装置的总： η总=η轴承×η联轴器×η×η圆柱 =0.993×0.992×0.95×0.97 =0.85 电机所需的工作功率： P工作= P/η总 = （2）确定电动机n筒=60×1000V/πD =60×1000×/（π×200） =162.33r/min 按表推荐的传动比合理范围，取圆柱齿轮传动一级减速器传动比范围’a=3~6。取传动比’1=2~3，则总传动比理时范围为’a=6~18。故电动机转速的可选范围为n’d=’a×n2=（6~）×=972~2916r/min，符合这一范围的同步转速有r/min。 根据容量和转速，由有关手册查出有种适用的电动机型号：因此有种传比方案r/min。综合考虑电动机和传动装置尺寸、重量、价格和带传动、减速器的传动比，可见第方案比较适合，选r/min?。 （3）确定电动机型号 按手册P167表12-1，选用Y160M-6型三相异步电动机Ped=7.5KW，n1=970r/min，额定转矩2质量kg。 n1/ n筒1、i2值分别符合圆锥、圆柱齿轮传动比的传动范围。 3、各轴运动参数及动力参数计算 （1）计算各轴转速（r/min） nI=r/min nII=nI/i1=970/2=485(r/min) nIII=nII/i2=485/3=161.67(r