非匀速轧制过程中层流冷却控制系统研究与运用.ppt

RAL NEU RAL 10th International Conference on Steel Rolling LIU En-yang Research and Application of Laminar Cooling Control System under Non-constant Speed Rolling The State Key Laboratory of Rolling and Automation Northeastern University ,China Sep 2010 Beijing Backgrounds Equipments and control system Laminar cooling control model Segment tracking and recalculation Results of application Outline Importance of coiling temperature control (CTC) Accelerative rolling schedule Inaccuracy of CTC of a hot strip mill Backgrounds Equipments Fig.1 Laminar cooling equipments of a hot strip mill Main cooling section Trimming section Laminar cooling system Fig.2 Structure of laminar cooling control system Air cooling model Mathematic models Law of Stephen-Boltzmann Laminar cooling model Fouriers Law (1) (2) Feedback control Mathematic models (3) PID Controller Fig.3 PI-Smith Predictor Recalculation Setup Fig.4 Illustration of recalculation Every segment in the cooling area can be a recalculation point; Temperature drop △T Calculate water amount from Bank 6 Recalculation Setup Fig.5 Segment tracking and speed forecast : the speed of the ith segment at time j; When the first segment passes PY301, speed of the first segment is v[1,0]; Recalculation Setup When the second segment passes PY301: When the third segment passes PY301: When strip tail end leaves F2 stand: (4) (5) (6) (7) Results of application Curves before optimization; (b) Curves after optimization 1－Measured coiling temperature; 2－±20℃ tolerance of coiling temperature; 3－Strip speed Fig.6 Coiling temperature and strip speed curves Results of application (c) Q450NQR1, thickness 5.0mm, CT 620℃; (d) JH80Q, thickness 6.35mm, CT 580℃ Fig.6 Coiling temperature and strip speed curves Fig.6 New laminar cooling system used in hot strip mills (e) DD13, thickness 3.5mm, CT 700℃; (f) X80, thickness 12.10mm, CT 510℃ Results of application Photos of laminar cooling