步进输送设计说明书.docxVIP

机械原理课程设计计算说明书设计题目：步进输送机学院：机械与能源工程学院组号：第六小组设计者：同济大学目录一、设计任务书···············································1.设计题目··················································2.原始数据及设计要求········································二、方案设计·················································1.工作原理的分析与说明······································2.最终方案··················································三、机构的尺寸计算···········································1.已知参数··················································2.杆件······················································3.凸轮······················································4.电动机和减速箱············································四、机构的状态参数及分析··································1.滑架······················································2.凸轮······················································五、运动分析校验·············································1.运动循环图················································2. 滑架分析（每隔5度）·······································六、设计心得体会·············································七、主要参考文献·············································八、小组备用方案·············································九、小组分工情况·············································一、设计任务书1.设计题目步进输送机是一种间歇输送工件的传送机械，如图1所示。工件由料仓卸落到辊道上，滑架作往复直线运动。滑架的正行程时，通过棘钩使工件向前运动；滑架返回时，棘钩的弹簧被压下，棘钩从工件下面滑过，工件不动。当滑架又向前运动时，棘钩又钩住下一个工件向前运动，从而实现工件的步进传送，插板作带停歇的往复运动，可使工件保持一定的时间间隔卸落到辊道上。2.原始数据及设计要求1）输送工件的形状和尺寸如图1所示，输送步长H=830mm。2）滑架工作行程平均速度为0.42m/s。要求保证输送速度尽可能均匀，行程速比系数K值为1.65左右。3）滑架导轨水平线至安装平面的高度在1200mm以下。4）电动机功率可选用1.1KW，1400r/min左右（如，Y90s-4）。5）为保证推爪在推动工件前保持推程状态，输送机构的行程应大于工件输送步长20mm左右。二、方案设计 1.工作原理的分析与说明1）滑架作往复直线运动将发动机的圆周运动转化为直线运动，可以采用曲柄摇杆、齿轮齿条等机构，但考虑到任务书中行程速比系数，即要求有急回特性，故在曲柄摇杆机构中选择。曲柄摇杆机构演化出曲柄滑块、导杆等机构。曲柄滑块机构加工方便，但是容易产生死点，且要求杆件强度高，否则容易折断。而导杆机构不容易产生死点。从牛头刨床机构和任务书的参考资料来看，导杆机构比曲柄滑块机构更有优势。2）插板作带停歇的往复运动把圆周运动转化为周期性的直线运动，可以采用凸轮机构，再加上连杆机构。任务书参考资料提供的组合机构运用了凸轮、连杆、滑块等多种机构，较为繁琐，因此，在任务书的基础上，本小组决定加以简化和改进。2.最终方案导杆机构实现滑架作往复直线运动。凸轮和滑块的组合机构实现插板作带停歇的往复运动。总结构图： 三、机构的尺寸计算1.已知参数1)输送步长2)时间局部示意图：3）摆角计算2.杆件取3.凸轮1）凸轮轨迹取实际廓线最小半径取关闭时转角根据对心