【GY164】花键轴工艺及钻模设计说明书.docVIP

摘 要 ABSTRACT This design topic is the tail spline shaft connecting process and drilling jig design parts. Shaft parts takes a very important position in the machinery industry .Under the condition that the majority of primary motors can only provides the rotary motion. The quality of shafts can largely influents the using conditions and the using life of equipments wherever shafts use .In addition to guarantee the quality of a shaft to plan a good enough processing and apply the fitful fixture can play the very important role but to do a good structure design.Researching the processing of a particular air shaft and the design of the Φ2 radial hole content the most of this paper .The shaft has the mid-complex structure and accuracy demand .First,using of machinery manufacturing technology and related knowledge, on the basis of parts and the requirements of the production program, analysis from the blank to the whole process of parts of every process and arrangement, formulate the processing procedure of feasible routes, determine the processing scheme. Then, according to the technical condition requirements of the drawings, the workpiece in the process to solve relevant problems in stepping up and aspects of the process route arrangement, determine the relevant process size and select the appropriate machine tools and tool. Finally, machine tool fixture design reference manual and related aspects of the books, the design of efficient, economic, reasonable and can ensure the quality of processing fixture. KEY WORDS: shaft, process route,machinery manufacturing, ixture of the drilling machine 目 录 摘 要 I ABSTRACT II 目 录 III 第一章 绪 论 1 第二章 零件图的结构分析和工艺分析 2 2.1 基本概念 2 2.2.1 确定生产类型 2 2.2.2 加工零件工艺分析 3 第三章 毛坯类型的选择和工艺路线的制定 5 3.1 确定毛坯 5 3.2 拟定工艺路线 6 3.2.1 各表面加工方法 6 3.2.2 定位基准的选择 7 3.2.3 加工阶段的划分 9 3.3 相关尺寸链计算 10 3.3.1 渗碳层深度计算 10 3.3.2 轴向尺寸图表绘制 13 3.4 各工序顺序安排 19 第四章 夹具设计和分析 22 4.1 问题的提出 22 4.2 钻床夹具结构和类型的选取 22 4.3 夹具定位元件的选择 23 4.4 钻套设计 23 4.4.1 钻套种类的选择 23 4.4.2 钻套内径尺寸、公差及配合的