Golf车型护板注塑工艺分析及模具设计.doc

毕 业 论 文 专 业： 机械设计制造及其自动化 Golf车型侧护板工艺分析及注塑模具设计 The Injection Mold Design Process Analysis Of Golf Cars Side Guards 摘 要 我国模具工业的发展非常迅速，到2000年我国模具总产值预计将达到260-270亿元人民币，在这其中注塑模大约占到了30%。模具水平有了较大提高。能生产厚度仅为0.08mm的一模两腔的航空杯模具和难度较高的塑料门窗挤出模等等。注塑模型腔制造精度可达0.02～0.05mm，表面粗糙度Ra0.2μm，模具质量、寿命明显提高了，非淬火钢模寿命可达10～30万次，淬火钢模达50～1000万次，交货期较以前缩短。 这次的毕业设计是Golf车型侧护板的注塑模工艺分析及模具设计，该塑件形状为为壳体结构简单。根据产品的生产数量和塑料的工艺性能要求确定以单分型面注塑模的方式进行模具设计。该模具的型腔也决定采用一模两腔平衡布置方式，浇注系统使用矩形截面侧浇口，推出形式为推杆推出机构完成塑件的推出。由于塑件的工艺性能要求注塑模中有冷却系统，因此在模具设计中也进行了设计。本次的设计中参考了大量的文献，还在互联网上查找资料，设计过程比较完整。采用UG为软件平台，进行塑料制品的三维设计，运用UG完成塑料模具的造型，利用UG软件进行三维图形的绘制和建立效果图、充分表达出各个系统的设计思路、确定相应的模具零件、建立模具的总体装配和相应参数的计算，并且利用Moldflow分析软件对车型侧护板注塑模具进行优化，并应用它进行了车型侧护板注塑过程充填模拟。 关键词：注塑模； UG；Moldflow分析；模具设计 ABSTRACT Chinas mold industry is developing very rapidly, in 2000 total output value of Chinas mold is expected to reach 260-270 billion yuan in injection mold which accounted for about 30%. Mold has been greatly improved. Capable of producing a thickness of only 0.08mm aviation cup mold two cavities molds and plastic doors and windows more difficult extrusion die and so on. Manufacturing precision plastic injection mold cavity up to 0.02 ~ 0.05mm, surface roughness Ra0.2μm, mold quality, life is significantly improved, non-hardening steel life of up to 10 to 30 million times, hardened steel up to 50 ~ 10 million times shorter delivery time than before. This graduation design is the design of injection mould for the telephone. The back cover, the mold plastic parts of the structure is simple, as the case. Based on the technological properties of the number of products and plastic injection mold design of the parting surface in a single mode was determined. The mould cavity using a mold two cavity balance layout, pouring system adopts the side gate forming, roll out form pushing mechanism for putting the completion of the introduction of plastic parts. Because the plastic parts of the process performance requirements of injection mold cooling system, so also i