tial异种合金激光熔钎焊工艺与连接机理-laser fusion brazing process and joining mechanism of tial dissimilar alloys.docx

通过结晶的方式形成，而 Ti7Al5Si12 是依赖于反应扩散通过界面化学反应形成。针对于激光熔钎焊过程温度的瞬间变化特点，结合界面反应机理的研究结 果，综合考虑通过结晶形成的 TiAl3 和界面反应形成的 Ti7Al5Si12 两方面对反应 层厚度的贡献，建立了温度瞬间变化的热循环条件下界面反应层厚度的计算模 型。实现了反应层厚度的准确计算，证明在激光熔钎焊条件下钛合金母材溶解 之后通过金属间化合物的结晶才是反应层的主要组成部分，与传统钎焊反应层 成长理论存在本质不同。进一步，通过有限元数值模拟方法计算了界面不同位 置的热循环曲线，进行了不同热输入条件下反应层厚度的预测。为其他类似条 件下的反应层厚度的控制建立理论基础。为揭示反应层结构与接头力学性能之间的内在联系，采用原位拉伸方法对 界面的裂纹萌生与扩展规律进行了测试与分析，并以组织结构形态标准对界面 进行了分层制样的拉伸试验。确认了具有薄层状、锯齿状和棒状的界面反应层 能够形成可靠连接，特别是锯齿状反应层有助于抑制裂纹的扩展，具有最佳的 力学性能，为接头力学性能的控制提供依据。关键词激光熔钎焊；Al/Ti 异种合金；界面反应；反应层厚度；断裂行为AbstractIn the aerospace and automobile industry, hybrid structures of titanium and aluminum have great potential for application. However, joining of Al to Ti is difficult due to great differences of their thermophysical and thermochemical performances. Preventing formation of intermetallic compounds is burning question during joining Al to Ti.In this dissertation, formation of intermetallic compounds was controlled effectively with laser welding-brazing method which has the accurate heat input and hybrid characteristic of welding and brazing joints were obtained. Reliable joining of Al/Ti dissimilar alloys was achieved. Laser welding-brazing of Ti/Al dissimilar alloys was investigated detailedly. The parameter rules of influence on weld appearance, interfacial reaction and mechanical property were clarified. It provides a foundation for controlling joint quality. On these bases, the thickness of reaction layer was calculated accurately in the case of thermal cycle with fast heating and cooling characteristic. Furthermore, these results can be used as reference in other dissimilar alloys welding.Ti-6Al-4V alloy and 5A06 Al alloy plates with thickness of 1.5mm were selected as the parent metals. Because Si can control Ti/Al interfacial reaction, the filler wire Al-12Si with a diameter of 2mm was used. Characteristic of laser welding-brazing technology was investigated as heating source by CO2 laser. Because of local heating of laser beam and short time of solid/liqu