不锈钢sus304-i材质的手机框架精密锻压工艺分析-analysis on precision forging process of stainless steel sus 304 - i mobile phone frame.docxVIP

AbstractPrecisioncoldforgingtechnologyisanimportantpartofmodernmanufacturingtechnology,andrepresentsthedevelopmentdirectionofadvancedmanufacturingtechnology.Theproductsofprecisioncoldforginghavegoodmechanicalproperties,whoseshapeanddimensionsareclosetothefinalspecificationandmetalflowlinesarealongthepartscontourdistribution.Becauseoftheseexcellentcharacteristics,thecoldforgingproductsarewidelyusedintheautomobileandmachinetool.Moreandmoreconsumerproductschoosecoldforginginordertoreducethecost.Studythecoldforgingtechnologyofprecisesmallpartstosolvetheproblemsinproductionwillimprovedevelopmentofourcountry’sforgingtechnology.Thispaperistostudythemainstainlesssteelframeofasmartphone,whichhashigherrequirementsespeciallyinhardnessandsurfacequality.ThespecificationisthatthehardnessisoverHV310andthesurfacehasnotanyflaws,whichthetraditionalforgingtechnologycannotmeet.Sowestudyanewcoldforgingtechnologytoproducetheproduct.First,thepaperintroducedthetraditionalcoldforgingtechnology，andthecharacteristicsandlimitationaboutthestainlesssteelframeformedbythetraditionalcoldforging.Thenusedthefiniteelementmethodtosimulatetheforgingformingprocessofthestainlesssteelframe,andanalyzedtheflowofmaterialinforgingforming,andpredictedtheforgingloadandforgingformingdefects.Allthatprovidedthetheoreticalbasisontheselectionofforgingmachinetoolandthearrangementofformingprocess.Finally,baseontheleastresistanceprincipleoftheforgingprovidedtheprinciplesandmethodsaboutthediversionchamberdesign,andAnalyzeandsolvetheproblemsaboutnotfullfill,surfacecolordifference,shortservicelifeofthedieandlowhardnessintheactualproduction.Baseonaboveconclusions,didalargenumberofvalidationsabouttheforgingtechnologyofstainlesssteelframeandforgingdieusingKP400forgingmachinetool,andvalidatedfullythereliabilityandcorrectnessoftheseconclusionsinproduction.Basisontheachievements,thecompanygottheordersandcreatedsignificanteconomicbenefits.Keywords：stainlesssteel,coldforging,CAE,precisioncoldforging目录摘要............................