相控阵超声检测中的关键技术分析-analysis of key technologies in phased array ultrasonic testing.docxVIP

ABSTRACTUltrasonicphasedarraydetectionisanemergingtechnologyofultrasonicdetectiontechnologyinrecentyears.Itcancontroltheextentandlocationoftheultrasonicbeamscanningfocusonbyarrangingtheultrasonictransducersaccordingtoacertainrule.PhasedarrayultrasonicNDTtechniqueisbecomingoneofthemainstreamindustrialNDTtechniquesbecauseofitsfast,flexibleandefficientscanningbeamfocuscontrolmethod,largedynamicrangeofthebeamscanninganditsreal-timeclearimaging.Ithasplayedanirreplaceableroleinweldinspectionofoilpipelinesandlargetanksinlong-distancetransportation.However,alotofworksstillneedtobedoneintheapplicationofultrasonicphasedarrayinspectiontechnologyinchina.Thedesigninthispaperisamulti-channelultrasonicphasedarraysystemthatcanautomaticallydetectwelddefectsoflargeoilstoragetanks.Themaincontentsofthispaperareasfollows:Themethodinthispapergivesacomprehensivedescriptionoftheprincipleofultrasonicphasedarrayinspection.Thefocuslawofultrasoundphasedarrayscanningwasdiscussedasthetheoreticalfoundationofthispaper.Adesignofa32-channelultrasonicphasedarrayautomaticdetectionsystemhardwaresolutionsisshowninthispaper,includingtheultrasonicpulsestransmittingcircuit,theechosignalsreceivingcircuit,thereceivingchannelselectionmodule,etal.Thedesignalsogivesthehardwaresystemproposalassociatedwithhigh-speedreal-timedatacommunicationsystem,includingtheconfigurationofdoubleFPGAs,theoverallpowermanagementandclockmanagement,DDRmemorycircuitdesign,etal.Thereal-timestorageandretrievalofdatawithhigh-speedandlarge-capacityisatechnicalprobleminultrasonicphasedarraynondestructivedetection.Tosolvethisproblem,FPGAwasusedinthispaperasthemaincontrollerandtwoDDRSDRAMwasusedtoachieveping-pongstoragebysharingthesamePLLandDLLinaFPGA.Resultsobtainedfromsystemsimulationandtestshowedthatthedesignedsystemcanbeoperatedstablytostoreandtransit16-bitparalleldigitalechosignalsampledbya125MSPSADsamplerwithoutdeadtime.Thereal-timewaveimageshowedinhostcomputerprovesthatthedatasentfromFPGAiscontinuous.Thedesigngivesaschemeofultrasonic