丰田tps培训资料1.pptVIP

* Takt time is the time in which a unit must be completed to match the rate of customer demand. It is calculated by determining the total daily working time, divided by the total daily customer demand. For example, if customer demand is 8 pieces per day and we work 8 hours, then our takt time would say that we would need to complete one part every hour. Takt time does not necessarily equal cycle time. Takt time is the time that each process step must satisfy if we are to complete a part in each takt time cycle. Takt time can change periodically, though probably not daily. Many operations change it weekly or monthly based on changing customer demand or schedule. Takt time determines the rate of production in a specific operation. * The worksheet provides an example of how Takt time is calculated. Available Production Time per day: This plant runs 1 Shift per day. Total Shift Length is 8 hours, which is multiplied by 60 to determine the number of minutes per shift: 8 hours x 60 = 480 minutes. Shifts per day is multiplied by the Total Shift Length to determine the Total Minutes per day: 1 shift x 480 minutes = 480 minutes. During the 1 shift, 25 min are taken for lunch and 20 min are taken for breaks. Lunch and break time is subtracted from the Total Minutes per day to determine the Available Production Time in minutes : 480 minutes – 25 min – 20 min = 435 minutes. Available Production Time in minutes is multiplied by 60 to determine the number of seconds: 435 min x 60 = 26,100 seconds per day. Total Production requirements per day: Customer demand for the product is 18,000 pieces per month. Number of working days for this plant per month is 20. Pieces required per month is divided by the number of working days to determine the number of Pieces required per day: 18,000 pieces / 20 days = 900 pieces per day. Calculate Takt Time Available Production Time per day in seconds is divided by the number of Pieces required per day to determine the Takt time:26,100 second