输送轮耐磨层脱粘超声检测与仿真分析-ultrasonic testing and simulation analysis of wear-resistant layer debonding of conveying wheel.docxVIP

中北大学学位论文 中北大学学位论文 Study on ultrasonic testing and simulation for the debond about the transport wheel’s wear layer Abstract The transport wheel is widely used in the field of metallurgy, chemical, coal, building materials and electricity. The transport wheel has two layers: the wear layer and the inner layer, they are bonding together. In production process, the interface debond will affect the final performance. In this paper, ultrasonic testing technology is used to study the detection method of the debond of the wear layer and the simulation is used to analyze the impact factors of ultrasound detection. The testing program using the immersion longitudinal wave reflection method for testing wear layer’s debond is established base on analyzing the structure of the transport wheel. In connection with non-metallic high attenuation characteristics, the program using ultrasound simulation technology to study the influencing factors of wear layer debond testing is presented. Wave2000 is used to analyze the material thickness of the wear layer, the transport wheel’s radius, the debond range, the frequency of the probe is analyzed to judge the affection of the interface features echo, five material’s analysis curve is concluded. By a transport wheel’s structure, a ultrasonic automatic acquisition system is built and the C-scan experiment is completed, the ultrasonic testing echo signal is collected also; because of the noise in the echo signal, wavelet threshold noise reduction method is pulled in to reduce the noise and get a good result. The echo amplitude is used as a feature amount, C-scan imaging is completed, meanwhile, image noise reduction is adapted also; By threshold segmentation, C-scan binarization image can be get, the position and size of the debond range can be determined from the image, the experimental results are consistent with the artificial debond area that certify the validity of the detection method. In actual testing, we can execute ultrasonic test