线圈磁化漏磁检测方法试验分析-experimental analysis of magnetic flux leakage testing method for coil magnetization.docxVIP

华中科技大学硕士学位论文 华 中 科 技 大 学 硕 士 学 位 论 文 II II Abstract Magnetic flux leakage inspection is one of the most common nondestructive techniques used to detect crack-like defects in ferromagnetic materials. Magnetization is the important first step in MFL inspections. The detectability of a flaw by using this method largely depends on the magnetic flux density passing through a specimen to be examined or on the intensity of magnetic field acting in/on the specimen. When the magnetization is not strong enough to bring Magnetic-field distortion on the surface, even high sensitivity probes cannot acquire a MFL signal. In MFL Inspection, as the thickness of the ferromagnetic material to be detected or the buried depth increases, flaws are more and more difficult to be found. For this reason, saturation magnetization becomes especially important in MFL inspections. In order to search the ultimate, the detect ability was studied experimentally on a thick steel plate with blind holes in different depth. Signals under different magnetizations were given by means of increasing exciting current step by step .We found that, distance from the blind holes which were detectable to the surface increased with increasing magnetization. High SNR MFL Signal was realized in the test of ф2mm×20mm blind holes whose depth was up to 70mm on conditional that the magnetization was approaching to saturation, which could provide guidance for thick wall steel tube . On the other side, we studied the MFL signals under large lift-off by the action of intense magnetization, which provided guidance to the measurement of Magnetic flux leakage signals in non-contact test. We found in our trials that signals were detected in the test of 0.5mm×0.5mm artificial groove under 12mm lift-off, and the lift-off competence improved as sizes of the imperfections increased. In order to discuss the diffusing characteristics of leakage magnetic field between the flaw and the sensor, analyzed the test data above.It was sh