1600KN冷室精密压铸机压射部件设计（全套图纸）.docx

毕业设计说明书论文 QQ原创通过答辩 PAGE PAGE 8 摘要 本机适用于压铸铝、锌、铜、镁等大型有色金属的压铸件，是用来生产航空、汽车、电讯仪表、家用五金等工业部门大批大量中小型有色金属铸件的理想设备，又能适合生产铸造难度大、质量要求高、结构复杂的铸件。本机是采用PLC可编程控制器控制液压驱动的传动系统，合型采用双曲肘扩大结构，锁型力稳定、可靠、压射系统采用二级压射速度和一级增压机构，最高压射速度为5m/s，最短建压时间为30ms。 本机具有手动和电液联动两中工作制。 关键词：压铸 压铸机 压射部件设计 Abstract This machine is applied to production of non-ferrous metal alloys such as AL,Zn,Cu,Mg etc. It is specially designed for mass serial production of the castings in the industries of aviation ,automobile, electrical apparatus, and household hardware etc , as well as for producing hign-quality casting with complicated profiles and thin walls . This machine adopts programmable controller for automatic control , hydraulic drive as its transmission system has three-phase hydraulic system , magnifying force mechanism with doble toggles for reliable die-locking force. Its injection system has three-phase hydraulic system of injection and intensified pressure. The fastest injection velocity is more than 5m/s and min, bult-up time less than 30ms which can widely meet the requirements for die-casting. Two working pattern of manual and cycling are available for selection. Key words: die-casting die-casting machine design 目录 摘 要……………………………………………………………………………Ⅰ Abstrat……………………………………………………………………………Ⅱ 目 录……………………………………………………………………………Ⅲ 第一章 绪论 1.1铸造的概述………………………………………………………………1 1.2压力铸造的概述…………………………………………………………2 1.2.1压铸的实质及工艺过程……………………………………………2 1.2.2压铸的特点…………………………………………………………2 1.3压铸的使用范围…………………………………………………………3 1.4压铸的发展概况…………………………………………………………4 1.5压铸机国内外现状及发展趋势…………………………………………6 1.6压铸机的种类和应用特点………………………………………………8 1.6.1压铸机的分类………………………………………………………9 1.6.2压铸机的压铸过程及特点…………………………………………9 1.7压铸机的基本机构………………………………………………………13 第二章 1600kN卧式冷室压铸机的主要参数及其结构 2.1 压铸机外形及其技术参数………………………………………………18 2.2 机器结构组成、工作程序及工作过程…………………………………19 2.2.1机座…………………………………………………………………19 2.2.2合模机构……………………………………………………………19 2.2.3压射机构……………………………………………………………20 2.2.4液压系统……………………………………………………………20 2.2.5电气系统……………………………………………………………20 第三章 压射部件设计 3