X型水轮机叶片变形定量控制技术研究-材料加工工程专业论文.docxVIP

机械科 机械科学研究总院硕士学位论文 II万方数据 II 万方数据 ABSTRACT Aiming at the deformation of the X shape hydraulic turbine blade,this research studies the deformation of the blade casting during casting and heat treatment process using the numerical simulation software. Taking SB4 X shape blade as the research object,the research analyzes the influence of different shakeout temperatures on the blade deformation and the infuence of the temperature and phase change on the blade deformation during the heat treatment process , compares the deformation of single blade and installed and welded blades and determines the anti deformation of the blade. This paper draw a conclusion：The blade casting tends to be plane during casting process.The residual stress and deformation of blade castings is smaller under 200℃ shakeout temperature;The deformation of the blade is not along a single direction. The blade is more plane finally.The thinner and more curved position of the blade has the greater degree of deformation; X shape blade which is prone to deformation should adopt the way of single blade in the heat treatment process;The anti deformation of the three kinds of blades are calculated through the numerical simulation; The accuracy of the simulation result is verified by practical production, shows that application of numerical simulation technology can be used as one of the effective methods to control deformation of X shape blade. KEY WORDS: X shape blade, numerical simulation, deformation, casting, heat treatment III万方数据 III 万方数据 目 录 摘 要 I HYPERLINK \l _bookmark0 ABSTRACT II HYPERLINK \l _bookmark1 目 录 III HYPERLINK \l _bookmark2 第一章 绪论 1 HYPERLINK \l _bookmark3 1.1 选题背景 1 HYPERLINK \l _bookmark4 1.2 大型铸钢件的应力和变形 1 HYPERLINK \l _bookmark5 1.2.1 产生变形的原因 1 HYPERLINK \l _bookmark6 1.3 X 型叶片介绍 2 HYPERLINK \l _bookmark7 1.4 X 型叶片铸件变形 3 HYPERLINK \l _bookmark8 1.5 目前叶片铸件变形反变形量确定方法 4 HYPERLINK \l _bookmark9 1.6 叶片铸件变形的主要影响因素 4 HYPERLINK \l _bookmark10 1.7 叶片变形的研究现状 7 HYPE