中走丝线切割控制系统及加工工艺的关键技术分析-analysis of key technologies of control system and processing technology of midway wire cutting.docxVIP

华 华 中 科 技 大 学 硕 士 学 位 论文 II万方数据 II 万方数据 Abstract In China, Medium-speed Wire Discharge Machine (MS-WEDM) plays an essential role in the field of molding manufacture, tool shape- machining, hard- machined materials (composite materials for aero-space application and high hardness materials) and precise complex part machined. As the core of MS-WEDM, CNC system and processing technique of WEDM determine the accuracy, stability and efficiency of WEDM process. Based on the design of CNC system of MS-WEDM, this study mainly focuses on the software of up-system in CNC and processing technique of WEDM. After reviewing a large number of literatures, the domestic and foreign researches about the development of CNC system and processing technique of WEDM have been analyzed and concluded. To meet the demands of domestic markets, the specific hardware and software structure of CNC system have been designed including the development of up-system in CNC. Moreover, the hardware part of CNC uses the structure of Motion Control Card and Industrial PC, while the software part adopts Modular Design method with the good features of high independence and flexibility. Then the software mainly describes the designs of User Interface Modular, Location Modular, Cutter Compensation Modular and Taper Machining Modular. In addition, on the self-developed MS-WEDM, the experiments of processing techniques of WEDM have been conducted by the method of Response Surface Method (RSM). According to the experimental results and analysis of variance, the quadratic regression models of surface roughness (Ra) and materials removal rate (MRR) have been established to analyze the interactions of machining parameters and optimize the WEDM process. In the end, the validation experiments have been carried out to confirm the reliability and feasibility of our study. Key words: MS-WEDM; Control Software; Processing Techniques; RSM PAGE IV万方数据 PAGE IV 万方数据 目 录 摘 要 I HYPERLINK \l _bookmark0 Abstract II