薄壁件侧铣加工变形预测及切削参数影响的研究-机械制造及其自动化专业论文.docxVIP

湘潭大学硕士学位论文Ab 湘潭大学硕士学位论文 Abstract II II Abstract Thin-walled components have been widely used in modern aerospace industry and shipbuilding industry for its lighter weight and higher strength when compared with other materials under the same condition. Due to the thin-walled property and the low-rigidity of the work piece, significant deflection may be easily caused under the influence of cutting force, even the chatter phenomenon can also be seen during the milling process if some improper cutting parameters are applied, which will influence seriously the accuracy and the surface quality, even lead to useless products. Consequently, investigation on the prediction and control of the deflection errors during the milling process are of great significance to improve the accuracy and the surface quality, make the process more effective and establish the adaptive precision NC(Numerical Control) machining. By using finite element method, NC machining technology and the metal cutting mechanics, the machining deflection predictions of a thin-walled rectangular-plank and an impeller blade, the influence of cutting parameters on machining deflections are studied in this paper. The specific works are as following: The finite element deflection prediction models of peripheral-milling a thin-walled rectangular-plank and an impeller blade are established respectively. The machining deflection prediction models are obtained using finite element method after simplifying of the milling process, based on metal cutting mechanics. A thin-walled rectangular-plank and an impeller blade with complex surface are simulated to predict milling deflection as examples. This work sets a foundation for the following researches, the influence of the cutting parameters on work piece’s machining deflections, and the experimental analysis. The influence of the cutting parameters on the machining deflections of the thin-walled rectangular-plank and the impeller blade is analyzed. A number of groups of