薄壁铝合金焊缝管镦锻成形研究-材料工程专业论文.docxVIP

II万方数据 II 万方数据 Abstract Sheet press forging forming can effectively improve the formability of sheets and has the advantages of saving materials and reducing internal residual stress, thus plays an important role in the application of press forging process by expanding its applied range and determining its technological limits. Firstly, this paper researches on the machanical properties of the material. Aluminum alloy sheet is welded by laser and metallographic structure of the weld zone is observed. Then, the weld zone is seperated out through wire-electrode cutting and goes through compression test, during which its compression performance is obtained. The forming limits of compressed weld zone can be estimated through the generation and extension of the cracks which are produced at the time of compression failure and which can be observed from the side. Afterwards, standard tensile tests are conducted separately for laser-welded aluminum alloy sheet and unwelded aluminum alloy sheet. The results are compared and the appearance of the fractures are observed separately through electron microscope, thus the fracture machanism is estimated. Then, this paper explores theoretically the upset forging forming properties of laser- welded 5A06 sheet. Secondly, through theoretical derivation of forming limits of the process, this paper put forwards a bend-recover model in upset forging forming process, and calculates the theoretical forming limits of the model. For the above theoretical analysis, this paper implements a two- dimensional simulation of the upset forging process of thin-walled sheet by using ABAQUS, a software of finite element analysis. Through the simulation, this paper analyses the feasibility of forming procedures and forming strains, and proves the reliability of theoretical analysis from the perspective of finite element. Afterwards, the simulation of the upset forging forming of welded thin-walled tube is finished by defining different material properti