表面镀层及纹理对传热和凝固过程的影响-材料加工工程专业论文.docxVIP

钢种，随着镀层厚度的增大，界面热流都出现了加剧下降，但同时由 于导热不及时，可能导致凝固壳表面缺陷。 实验选择四种典型表面处理工艺，研究了基体表面不同类型纹理 对于界面传热和凝固过程的影响情况。研究结果表明：峰值热流随着 表面粗糙度的增加而增加，但在较大的粗糙度下，反而会降低。表面 粗糙度对平均热流的影响不显著。大粗糙度情况下，凝固壳表面会出 现粘连现象，影响铸带质量；刚玉喷丸工艺会使基体表面嵌入残余颗 粒，但其可以提高了峰值热流，且对凝固壳表面均匀性有利，因此刚 玉喷丸工艺优于钢丸喷丸工艺；动力冷喷涂工艺生成的表面封闭凹坑 纹理存在临界半径，经过建模计算，当凹坑半径大于临界半径，则凝 固壳表面易产生气孔，影响铸带质量，因此要选择较小的凹坑尺寸， 同时，纹理连贯、降低钢水温度、提高基体初始温度等方法能避免气 孔的产生；表面山脊型规则纹理能引导凝固过程，改善表面质量。根 据建模计算结果，纹理的角度对于传热与凝固过程影响较大，纹理深 度亦有影响。 关键词：结晶辊，界面传热，测量系统分析，镀层，纹理，热流密度， 凝固过程 The Effects of Surface Coating and Texture on Heat Transfer and Solidification Process ABSTRACT The strip casting process is an advanced technology in metallurgy industry. It combines continuous casting with rolling and simplifies the production process from molten steel to hot-rolling. The productions of strip between 2 mm to 5 mm thick are cast directly from molten steel. This makes casting and rolling into one process. So the steel production process becomes more compact, more continuous, more efficient and more environment-friendly. The casting roller is the core component in the strip casting process. It plays a key role in achieving industrialization of strip casting process to make the casting roller have both excellent heat transfer performance and long service life. The surface coating and texture are general solutions. Therefore, it’s necessary and important to study about the effects of surface coating and texture on interfacial heat transfer and solidification process. The research results will be helpful to control the strip casting process and improve the qualities of strip. The solidification process on the surface of casting rolls during strip casting is simulated by the interfacial heat transfer simulator system. During the melt immersion experiment, the K-type thermocouple will measure the temperature history of internal surface. There are a lot of optimizations and innovations been applied to improve the simulating and measuring accuracies in the experiment process. By solving the IPHC (Inve