设备的可靠度由故障率函数时间的起始点和结束点共同决定.DOCVIP

基于效费比的地铁车辆设备预防性维护策略 王红1，刘志龙1，杜维鑫1，蒋祖华2 （1兰州交通大学 机电工程学院，兰州 730070；2上海交通大学 机械与动力工程学院，上海 200240） 摘 要：针对地铁车辆设备因维护计划不合理导致提前更换而造成资源浪费的问题，在综合考虑了设备非预期故障维修超时的动态维护因素和维护的经济性、维护方便等要求的基础上，提出了一种基于故障率的效费比分析方法，决策设备的最佳预防性更换时机。以地铁车辆某设备为例，采用等周期的维护策略，分别以设备一个更换周期内的维护成本率最小和可用度最大作为目标函数建立了维护模型，决策设备的维护计划，并通过故障维修惩罚机制来减小故障维修延时等动态维护因素对车辆正常运行的影响。算例结果表明:该维护策略能降低维护成本，提高设备的使用效率，得到经济有效的预防性维护方案，能为优化车辆设备维护计划提供有力的决策支持。 关键词：地铁车辆；预防性维护；效费比；等周期维护 中图分类号： U231+94 文献标识码： A Preventive Maintenance Strategy for Metro Vehicle Equipment Based on cost-effectiveness WANG Hong1, LIU Zhi-long1, DU Wei-xin1, JIANG Zu-hua2 (1 School of Mechatronic Engineering, Lanzhou Jiaotong University, Lanzhou 730070, China) (2 School of Mechanical Engineering, Shanghai Jiaotong University, Shanghai 200240, China) Abstract: Unreasonable maintenance plan can result in the replacement of metro vehicle equipment?in advance and the waste of resources. By comprehensively considering the dynamic maintenance factor of the unexpected breakdown maintenance timeout, low- maintenance cost and maintenance convenience, a new analysis method of cost-effectiveness is proposed based on the failure rate to decide equipment optimal replacement time. The optimal maintenance schedule can be achieved by minimizing maintenance cost rate or maximize availability in a replacement cycle. Periodic preventive maintenance strategy is used in this maintenance model. A breakdown maintenance delay punishment mechanism is introduced to decrease the impact of dynamic maintenance factor on the normal operation of vehicles. The example results show that the maintenance policy can reduce maintenance costs, improve using efficiency and get a proper preventive maintenance schedule, also it can provide powerful decision support for optimization of vehicle equipment maintenance plan. Key words: Metro vehicle; Preventive maintenance; cost-effectiveness; periodic preventive maintenance 基金项目: 国家自然科学基金资助项目 作者简介:王红(1968-)，男，青海乐都人，教授 引言 地铁车辆作为一种重要的