线切割快走丝机构的设计.docVIP

本文结合往复走丝线切割机床的开发而进行的研究，往复走丝线切 割机床是我W独有的机种。和对于低速走丝它具有结构简单，制造成本 低，操作方便，可维护性好等优点。对于线切割而言，走丝系统是目前 主要研究课题，走丝系统的各个环节的优劣都体现了机床整体水平的高 低。走丝系统的稳定性直接影响加工工件的表面质量。近年來快速走丝 因其高精度，高效率等技术优势而H渐占领国内市场。由于PLC控制正 反转和限位开关的使用，因此研制更加稳定的走丝系统意义重大。本文 是针对线切割机床快走丝机构进行的分析和设计。走丝机构是线切割组 成部分，它的性能好坏直接影响线切割机床的加工精度。快走丝线切割 机床主要用于加工各种形状复杂精密细小的工件，具冇加工余量小，加 工精度高，生产周期短，制造成本低等突出优点。 关键词：线切割；快走丝机构；pic控制 ABSTRACT Research and development based on WEDM-HS of, the WEDM-HS is China’s unique models. Relative to the low speed wire has the advantages of simple structure, low manufacturing cost, convenient operation, has good maintainability etc.. For wire cutting, wire system is currently the main research topic, take each link wire system quality reflects the overall level the machine. Walking stability of the screw system directly affects the surface quality of the workpiece. In recent years，because of its high accuracy and fast wire, high efficiency advantages and gradually occupied the domestic market. Because the PLC positive control and limit switches are used，so the development of a more stable wire feeding system is of great significance. This paper is the analysis and design for WEDM wire system. Wire walking mechanism is part of wire cutting，machining precision, which directly affects the performance of the linear cutting machine. Mainly used for processing various complex shape workpiece precision fine WEDM, with small machining allowance，high machining precision，short production cycle，low manufacturing cost advantages. Key words: wire cutting; wire speed mechanism; PLC control TOC \o 1-5 \h \z HYPERLINK \l bookmark0 \o Current Document \h ABSTRACT II 錢 1 HYPERLINK \l bookmark2 \o Current Document \h 1.1课题研究的目的和意义 1 HYPERLINK \l bookmark3 \o Current Document \h 1.2国内外数控线切割机的发展 1 1.2.1国外电火花线切割加工技术的发展及现状 1 1.2.2我国电火花线切割技术的发展及现状 3 1.3本论文的主要内容 5 HYPERLINK \l bookmark5 \o Current Document \h 线切割的快走丝系统 7 HYPERLINK \l bookmark6 \o Current Document \h 1总体方案设计 7 2.1.1储丝走丝部件运动设计 7 2.1.2对快走丝机构的要求 7 2.1.3储丝筒旋转组