《激光辅助电沉积工艺装置设计》-毕业论文（设计）.doc

PAGE 精品 激光辅助电沉积工艺装置设计 摘 要 电沉积技术是提高机件表面耐磨性和耐蚀性的重要途径，Ni基合金及复合镀层兼有耐磨和耐蚀性能，是用于解决化工、石油、电力等部门机械设备腐蚀磨损问题的可选材料。复合镀层是近年来电沉积领域的重点发展方向，但常规电沉积复合镀层由于第二硬质相的加入，增加了材料的组织不均匀性，在提高镀层耐磨性的同时降低了其耐蚀性能，限制了复合镀层的应用范围。 本次设计主要介绍了一般的电沉积过程中加入了激光辐射，利用激光的热效应和激光本身的光效应提高镀层质量，达到增加试样耐腐蚀耐磨损性能的目的。 本次设计的主要内容是机械装置的设计、液压系统的设计和激光器的选择。在机械装置设计中，机架起着支撑作用；电动机是动力来源；卡盘和顶尖保证了试样的正常运转；螺杆机构是在试样的直径不同时，调节镀笔与试样间的距离；搅拌系统使镀液中的颗粒悬浮；联轴器和轴承等机械零件保证了运动的连续性和灵活性。在液压系统设计中，根据实验的情况和目的，对液压缸、液压泵、溢流阀、过滤器的型号进行了相应的选择和合理的布局。同时，通过对不同种类激光器的比较和实验工艺装置条件的分析，选择了二氧化碳激光器。 总体而言，本设计基本实现结构简单且易于操作。 关键词：电沉积，激光辅助，工艺装置，镀层 DESIGN OF LASER AIDING ELCTRODEPOSITION PROCESS INSTALLMENT ABSTRACT Electrodeposition is an important approach to enhance wear and corrosion resistance and fine corrosion resistance can be used as a solution to the erosion problem in chemical industry, petroleum, electric power ets departments.?Composite coatings is a key aspectduring the development of electrodeposition. but in general, the adding of second hard phase lead to decreasedas a cost of increase of wear resistance, which limit composite coatingsapplication extension. This design mainly introduced in the general galvanic deposit process has joined the laser radiation, the use laser thermal reaction and the laser itself photoeffect enhancement coating quality, achieves the increase test specimen anti-corrosive wearability performance the goal. This design primary coverage is the mechanism design, the hydraulic system design and the laser choice. In the mechanism design, the rack is playing the support role; The electric motor is the power origin; The chuck and the apex have guaranteed the test specimen normal work; The screw rod organization is when the test specimen diameter different, the adjustment plates distance between the pen and the test specimen; The agitation system causes to plate in the fluid the pellet aerosol; The shaft coupling and the bearing and so on the machine parts have guaranteed the movement continuity and the flexibility. In the hydraulic system